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Rogers 60mil 4-Layer AD250C PCB with Immersion Tin: Low-Loss PCB for Wireless and Antenna Applications

Printed Circuit Boards are custom-made products; the images and specifications provided are for reference only.

 

 

1. Introduction

Rogers AD250C is a high-performance 4-layer rigid circuit board, constructed with premium AD250C antenna laminate and TG170 FR-4 materials, specially developed to fulfill the stringent requirements of modern wireless communication and antenna systems. Built from glass-reinforced PTFE-based composite, AD250C specialized substrate delivers a tightly controlled dielectric constant, ultra-low signal loss, and outstanding passive intermodulation (PIM) performance, making it a preferred choice for critical wireless connectivity designs. The woven glass reinforcement boosts circuit processability, supporting high-yield, efficient PCB manufacturing; it also supports both standard electrodeposited (ED) and reverse treated ED copper foil options, further minimizing circuit losses and optimizing antenna PIM performance. Tailored for wireless antenna applications,Rogers AD250C 4-layer PCB Board combines reliable electrical properties and robust structural stability for long-term, consistent operation.

 

2. Rogers AD250C PCB Features

  1. Precisely controlled dielectric constant (Dk) of 2.5 ±0.04 at 10GHz for stable signal transmission
  2. Ultra-low dissipation factor (Df) of 0.0013 at 10GHz, ensuring minimal high-frequency signal loss
  3. Thermal conductivity of 0.33 W/m/°K for effective heat dissipation in continuous operation
  4. CTE values: X-axis 47 ppm/°C, Y-axis 29 ppm/°C, Z-axis 196 ppm/°C
  5. High glass transition temperature (Tg) of over 280 °C for enhanced thermal resistance
  6. Extremely low water absorption rate of 0.04%, maintaining performance in humid environments
  7. UL 94 V-0 flammability rating, complying with strict international safety standards

3. Rogers AD250C PCB Benefits

  1. Features an ultra-low loss tangent (below 0.002 at 10 GHz), delivering exceptional circuit performance across all mainstream wireless frequency bands
  2. Tightly controlled dielectric constant (±0.05) guarantees repeatable, consistent circuit performance batch after batch
  3. Offers extremely low PIM performance (-159 dBc at 30 mil, 1900 MHz), optimizing antenna functionality and reducing yield losses caused by PIM-related issues
  4. Provides excellent dimensional stability, supporting reliable circuit performance and improving overall manufacturing yields

4. PCB Construction Details

Item

Specification

Base material

AD250C+ TG170 FR-4

Layer count

4-layer rigid PCB

Board dimensions

79.6mm x 103.4mm per piece, tolerance +/- 0.15mm

Minimum Trace/Space

7/5 mils

Minimum Hole Size

0.4mm

Blind vias / Buried vias

No Blind vias / Buried vias

Finished board thickness

1.8mm (60mil AD250C core)

Finished Cu weight

1oz for each layer

Via plating thickness

20 μm

Surface finish

Immersion Tin

Top Silkscreen

White

Bottom Silkscreen

No

Top Solder Mask

No

Bottom Solder Mask

No

Quality Control

100% Electrical test prior to shipment

5. PCB Stackup

  1. Copper_layer_1 - 35 μm
  2. AD250C substrate - 1.524 mm (60mil)
  3. Copper_layer_2 - 35 μm
  4. FR-4 Prepreg - 0.2mm
  5. Copper_layer_3 - 35 μm
  6. Tg170 FR-4 Core - 0.102 mm (4mil)
  7. Copper_layer_4 - 35 μm

6. PCB Statistics

  1. Components: 29
  2. Total Pads: 72
  3. Thru Hole Pads: 41
  4. Top SMT Pads: 31
  5. Bottom SMT Pads: 0
  6. Vias: 82
  7. Nets: 2

7. Artwork & Quality Standards

  1. Type of artwork supplied: Gerber RS-274-X
  2. Accepted quality standard: IPC-Class-2
  3. Availability: worldwide

8. Typical Applications

  1. Cellular infrastructure base station antenna
  2. Automotive telematics antenna systems
  3. Commercial satellite radio antenna

Conclusion

Rogers AD250C 4-Layer high frequency PCB stands out as a premium solution for wireless communication and antenna applications, featuring ultra-low loss, stable dielectric properties and exceptional PIM performance. With a 1.8mm finished thickness, immersion tin surface finish, IPC Class 2 quality compliance and a robust hybrid material stackup, Rogers AD250C laminate PCB ensures reliable, repeatable performance in cellular, automotive telematics and satellite radio systems, meeting global demands for high-quality wireless electronic equipment.

Founded in 2003, Shenzhen Bicheng Electronics Technology Co., Ltd is an established high frequency PCB supplier and exporter in Shenzhen, China, serving customers worldwide.

 

We are devoted to delivering high-frequency PCB products and solutions of the highest quality, along with customized service. Get in touch with us to start your project !

Visit https://www.bicheng-enterprise.com to learn more.

 

 

 

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