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Rogers RO4835 Low-Loss PCB Built on 2-Layer 6.6mil High-Frequency Laminate for Automotive Radar & RF Components

Printed Circuit Boards are custom-made products; the images and specifications provided are for reference only.

 

 

1.Rogers RO4835 PCB Introduction

Engineered for high-frequency performance and cost-effective circuit fabrication, Rogers RO4835 2-Layer PCB leverages premium RO4835 laminate as its core base material. RO4835 advanced laminate delivers enhanced thermal stability at elevated temperatures and boasts superior oxidation resistance when compared to conventional hydrocarbon-based materials. Sharing closely matched electrical and mechanical characteristics with the renowned Rogers RO4350B laminates,  Rogers RO4835 RF Circuit Board is optimized for reliable high-frequency operation while adhering to standard epoxy/glass (FR-4) manufacturing processes—enabling competitive pricing without compromising quality. As a low-loss material solution, it can be paired with Rogers’ proprietary LoPro Reverse treated copper foil, making it an ideal choice for applications that demand minimal insertion loss to ensure peak signal integrity.

 

 

2.PCB Construction Details

Base material: RO4835

Layer Count: 2 layers

Board dimensions: 32.9mm x 60.35mm per PCS, tolerance +/- 0.15mm

Minimum Trace/Space: 6/6 mils

Minimum Hole Size: 0.2mm

Blind/buried vias: None

Finished board thickness: 0.24mm

Finished Cu weight: 1 oz (1.4 mils) for all layers

Via plating thickness: 20um

Surface finish: Immersion Gold

Top Silkscreen: No

Bottom Silkscreen: No

Top Solder Mask: No

Bottom Solder Mask: No

Silkscreen on solder pads: None

Electrical test: 100% implemented

 

3.Features

RoHS compliant and meets UL 94 V-0 flammability rating requirements

 

Compliant with IPC-4103 industry standards

 

Dielectric constant (Dk) of 3.48 +/- 0.05 for stable signal transmission

 

Low dissipation factor of 0.0037 at 10 GHz

 

High Glass Transition Temperature (Tg) >280 °C (tested via TMA method)

 

Controlled Coefficient of Thermal Expansion (CTE): 10 ppm/°C (X-axis), 12 ppm/°C (Y-axis), 31 ppm/°C (Z-axis)

 

4.Benefits

Significantly improved oxidation resistance versus typical thermoset microwave materials, extending PCB service life

 

Tailored for performance-sensitive, high-volume applications to balance quality and production efficiency

 

Low-loss material composition ensures excellent electrical performance, supporting operation at higher frequencies

 

Ideal for automotive applications where signal reliability is critical

 

Tight dielectric constant tolerance enables precise design of controlled impedance transmission lines

 

Fully compatible with lead-free manufacturing processes, with no risk of blistering or delamination during production

 

Low Z-axis expansion coefficient ensures reliable plated through holes, enhancing structural and electrical durability

 

Low in-plane expansion coefficient maintains dimensional stability across the entire range of circuit processing temperatures

 

5.PCB Stackup2-layer rigid PCB

Finished copper: 35um

RO4835 dielectric: 6.6 mil (0.168mm)

Finished copper: 35um

 

6.PCB Statistics

Components: 4

Total Pads: 28

Thru Hole Pads: 10

Top SMT Pads: 18

Bottom SMT Pads: 0

Vias: 12

Nets: 2

 

7.Type of Artwork Supplied 

Gerber RS-274-X

 

8.Accepted Standard 

IPC-Class-2

 

9. Service Area 

Worldwide

 

10.Typical Applications

Automotive Radar and Sensors

Point-to-point Microwave Systems

Power Amplifiers

Phased-Array Radar

RF Components

 

11.Summary

Rogers RO4835 high-frequency circuit materials combines high-performance RO4835 laminate with precise 0.24mm thickness and 1 oz copper cladding to deliver exceptional high-frequency performance, thermal stability, and oxidation resistance. Manufactured to IPC-Class-2 standards with a 100% electrical test protocol,  Rogers RO4835 Circuit Board features immersion gold surface finish, 6/6 mils minimum trace/space, and 0.2mm minimum hole size, ensuring reliability for demanding applications like automotive radar and phased-array radar. Its compatibility with standard FR-4 processes and competitive pricing make it a cost-effective solution for high-volume, performance-sensitive projects across the globe.

 

 

Founded in 2003, Shenzhen Bicheng Electronics Technology Co., Ltd is an established high frequency PCB supplier and exporter in Shenzhen, China, serving customers worldwide.

 

We are devoted to delivering high-frequency PCB products and solutions of the highest quality, along with customized service. Get in touch with us to start your project !

Visit https://www.bicheng-enterprise.com to learn more.

 

Contact Vicky at v.xie@bichengpcb.com to unlock your PCB’s full potential.

 

 

 

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