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TP1020 Double-Sided 4.0mm High-Dk PCB Ceramic-PPO Composite Board for Satellite Navigation and Missile Systems
TP1020 Double-Sided 4.0mm High-Dk PCB Ceramic-PPO Composite Board for Satellite Navigation and Missile Systems
Printed Circuit Boards are custom-made products; the images and specifications provided are for reference only.
1. TP1020 PCB Material Properties
TP1020 PCB utilizes a unique high-frequency thermoplastic material featuring a ceramic and polyphenylene oxide (PPO) resin composite dielectric layer without fiberglass reinforcement. This innovative TP-series laminate enables precise dielectric constant adjustment through controlled ceramic-to-PPO resin ratios, employing specialized manufacturing processes that deliver exceptional dielectric performance and high reliability. TP1020 PCB material supports dielectric constant selection ranging from 3 to 25 according to specific circuit requirements, with TP1020 providing a stable 10.2 Dk value. With low dielectric loss that remains relatively stable up to 10 GHz, these copper-clad laminates (TP-2 configuration) offer outstanding electrical characteristics for demanding high-frequency applications in aerospace and defense systems.
2. PCB Construction & Specifications
Board Type: Double-Sided Rigid PCB
Base Material: TP1020 Ceramic-PPO Composite Laminate
Quality Standard: IPC-Class-2
Board Dimensions: 31mm x 31mm (±0.15mm)
Finished Thickness: 4.1mm
Copper Weight: 1oz (35μm) outer layers
Minimum Trace/Space: 7/9 mils
Minimum Hole Size: 0.6mm
Blind Vias: Not Applicable
Via Plating Thickness: 20μm
Surface Finish: Electroless Nickel Immersion Gold (ENIG)
Solder Mask: None (Top & Bottom)
Silkscreen: None (Top & Bottom)
Electrical Test: 100% tested prior to shipment
3. PCB Stackup Configuration
Layer 1: Copper - 35μm
Core: TP1020 Laminate - 4.0mm (157.5mil)
Layer 2: Copper - 35μm
4. PCB Statistics
Components: 2
Total Pads: 12
Thru Hole Pads: 8
Top SMT Pads: 4
Bottom SMT Pads: 0
Vias: 8
Nets: 2
5. Artwork & Standards
Type of artwork supplied: Gerber RS-274-X
Quality standard: IPC-Class-2
Availability: worldwide
6. Material Features
Dielectric Constant: 10.2 ± 0.2 @ 10GHz
Dissipation Factor: 0.0012 @ 10GHz
Thermal Coefficient of Dk: -40 ppm/°C (-55°C to 150°C)
CTE Values: X-axis 40 ppm/°C, Y-axis 40 ppm/°C, Z-axis 55 ppm/°C (-55°C to 150°C)
Thermal Conductivity: 0.67 W/mk
Moisture Absorption: 0.01%
Flammability Rating: UL 94-V0
7. Performance Benefits
Precise and stable dielectric constant control
Low dielectric loss across frequency spectrum
Excellent high-frequency performance
Superior moisture resistance
Customizable Dk from 3 to 25
Reliable operation in extreme environments
Fiberglass-free construction for consistent EM performance
8. Target Applications
Global Satellite Navigation Systems
Missile-borne Electronic Systems
Advanced Fuze Technology
Miniaturized Antenna Systems
Aerospace Communication Equipment
Defense Electronic Platforms
High-Frequency Radar Systems
9. Global Availability
This TP1020-based PCB solution is available for worldwide manufacturing and distribution, supporting both prototype development and volume production requirements across global aerospace, defense, and telecommunications markets.
10. Quality Assurance
100% electrical testing prior to shipment
IPC-Class-2 quality standards compliance
High-frequency performance validation
Environmental reliability testing
Mechanical stability verification
Thermal performance certification
Consistent dielectric performance monitoring