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4-Layer 1.8mm Rigid Polyimide PCB High-Temperature Circuit Board with HASL for Aerospace and Military Applications

Printed Circuit Boards are custom-made products; the images and specifications provided are for reference only.

 

1. Rigid Polyimide PCB Material Properties

Rigid Polyimide PCB represents the pinnacle of high-performance circuit board materials, delivering exceptional thermal stability and mechanical strength for demanding applications. This advanced polymer maintains outstanding peel strength values of 1.42 N/mm after thermal stress and 1.13 N/mm following process solution exposure, demonstrating remarkable durability. The material exhibits superior electrical insulation characteristics with volume resistivity measuring 6.6×10⁶ MΩ·cm (C-96/35/90) and 6.2×10⁶ MΩ·cm (E-24/204), complemented by surface resistivity values of 3.4×10⁶ MΩ and 2.3×10⁶ MΩ under identical conditions.

 

Further enhancing its reliability, Rigid Polyimide PCB features excellent moisture resistance with only 0.11% absorption rate and high dielectric strength of 44.3 kV breakdown voltage. The material maintains stable dielectric properties with a constant of 4.12 and dissipation factor of 0.0072 at 1MHz. Mechanically, it demonstrates robust bending strength of 410.2 N/mm² (machine direction) and 355.1 N/mm² (cross direction), while withstanding extreme thermal conditions including 288°C stress testing without delamination or blistering, supported by a high glass transition temperature (Tg) of 257°C.

 

 

2. PCB Construction & Specifications

Board Type: 4-Layer Rigid PCB

Base Material: Rigid Polyimide

Quality Standard: IPC-Class-2

Board Dimensions: 325mm x 83mm (±0.15mm)

Finished Thickness: 1.8mm

Copper Weight: 1oz (35μm) outer layers

Minimum Trace/Space: 5/5 mils

Minimum Hole Size: 0.3mm

Blind Vias: Not Applicable

Via Plating Thickness: 20μm

Surface Finish: HASL Lead Free

Solder Mask: Black (Top & Bottom)

Silkscreen: White (Top & Bottom)

Special Features: 0.3mm vias resin filled and capped, Countersunk holes from top

Electrical Test: 100% tested prior to shipment

 

3. PCB Stackup Configuration

Layer 1: Copper - 35μm

Core: Polyimide - 0.32mm

Layer 2: Copper - 35μm

Prepreg: Polyimide - 0.1mm

Core: Polyimide - 0.8mm

Prepreg: Polyimide - 0.1mm

Layer 3: Copper - 35μm

Core: Polyimide - 0.32mm

Layer 4: Copper - 35μm

 

4. PCB Statistics

Components: 68

Total Pads: 102

Thru Hole Pads: 47

Top SMT Pads: 39

Bottom SMT Pads: 16

Vias: 121

Nets: 12

 

5. Artwork & Standards

Type of artwork supplied: Gerber RS-274-X

Quality standard: IPC-Class-2

Availability: worldwide

 

6. Material Properties

Excellent high-frequency dielectric performance

High-temperature resistance

Good radiation resistance

Exceptional thermal stability

Superior mechanical strength

Outstanding electrical insulation

 

7. Applications

Aerospace electronic equipment

Aviation systems

Military electronics

Downhole oil extraction equipment

High-temperature resistant applications

High-frequency circuits

Specialized industrial electronics

 

8. Global Availability

This Rigid Polyimide PCB solution is available for worldwide manufacturing and distribution, supporting both prototype development and production requirements across global markets with comprehensive technical support.

 

9. Quality Assurance

100% electrical testing prior to shipment

IPC-Class-2 quality standards compliance

Comprehensive thermal and mechanical validation

Reliability testing for extreme environments

 

10. Technical Support

Complete engineering support services for design optimization, manufacturing consultation, and application-specific solutions to ensure optimal performance in demanding operating conditions.

 

 

 

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