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2-Layer Rogers TMM13i RF PCB 150mil High DK Thermoset PCB for Satellite and Microwave Applications

Printed Circuit Boards are custom-made products; the images and specifications provided are for reference only.

 

 

1. Rogers TMM13i 2-Layer PCB Introduction

Rogers TMM13i 2-Layer High Frequency PCB is a high-reliability rigid microwave printed circuit board engineered with Rogers TMM13i isotropic thermoset ceramic composite laminate. TMM13i 3.9mm thick 2-layer PCB features a 150mil TMM13i core, integrating the key advantages of both ceramic and PTFE substrates while enabling the convenience of standard soft substrate processing methods. Equipped with an OSP surface finish, precise dimensional control, and full compliance with IPC-Class-2 standards, it delivers exceptional performance for plated thru-hole, stripline, and micro-strip applications. Ideal for high-frequency RF and microwave circuitry, this PCB is widely used in chip testers, dielectric polarizers, filters, couplers, and satellite communication systems, offering consistent reliability and stable electrical properties for demanding industrial and high-tech applications.

2. Rogers TMM13i 2-Layer PCB Features

  1. Isotropic dielectric constant (Dk): 12.85 +/- 0.35, ensuring stable signal transmission across all directions
  2. Dissipation factor (Df): 0.0019 at 10GHz, minimizing signal loss in high-frequency applications
  3. Thermal coefficient of Dk: -70 ppm/°K, providing excellent electrical stability across temperature variations
  4. Copper-matched Coefficient of Thermal Expansion (CTE): X-axis 19 ppm/°C, Y-axis 19 ppm/°C, Z-axis 20 ppm/°C (operating range: -55 to 288 °C)
  5. Lead-free process compatible, meeting global environmental and manufacturing standards
  6. UL 94V-0 flammability rating, ensuring compliance with safety requirements
  7. Constructed with a ceramic thermoset polymer composite, balancing performance and processability
  8. Resistant to process chemicals, reducing damage during PCB fabrication

3. Rogers TMM13i 2-Layer PCB Benefits

  1. Superior mechanical properties that resist creep and cold flow, ensuring long-term structural stability
  2. Chemical resistance to fabrication solvents and etchants, minimizing production defects
  3. No sodium napthanate treatment required prior to electroless plating, simplifying manufacturing processes and reducing costs
  4. Thermoset resin base enables reliable wire-bonding, eliminating concerns of pad lifting or substrate deformation during processing
  5. Copper-matched CTE ensures high reliability of plated through holes, reducing failure risks in harsh operating conditions
  6. Thermal conductivity approximately twice that of traditional PTFE/ceramic laminates, facilitating efficient heat removal
  7. Compatible with standard PCB manufacturing processes, no specialized production techniques required

4. PCB Construction Details

Construction Item

Specification

Base Material

Rogers TMM13i

Layer Count

2 Layers

Board Dimensions

76.8mm x 97mm = 1PCS

Minimum Trace/Space

4/5 mils

Minimum Hole Size

0.25mm

Blind Vias

No

Finished Board Thickness

3.9mm

Finished Cu Weight (Outer Layers)

1 oz (1.4 mils)

Via Plating Thickness

20 μm

Surface Finish

OSP

Top Silkscreen

No

Bottom Silkscreen

No

Top Solder Mask

No

Bottom Solder Mask

No

Pre-Shipment Electrical Test

100% Electrical Test Used

5. PCB Stackup

2-layer rigid PCB, with the following layer structure (from top to bottom):

  1. Copper_layer_1 - 35 μm
  2. Rogers TMM13i Core - 3.81mm (150mil)
  3. Copper_layer_2 - 35 μm

6. PCB Statistics

  1. Components: 29
  2. Total Pads: 47
  3. Thru Hole Pads: 19
  4. Top SMT Pads: 28
  5. Bottom SMT Pads: 0
  6. Vias: 26
  7. Nets: 2

7. Artwork Format

Gerber RS-274-X, the industry-standard format for PCB fabrication, ensuring compatibility with most manufacturing equipment and processes worldwide.

8. Quality Standard

Complies with IPC-Class-2 standards, guaranteeing consistent quality, reliability, and performance for commercial, industrial, and high-tech applications.

9. Global Availability

Available worldwide, supported by reliable supply chains to meet global customers’ production needs and ensure timely delivery.

10. Typical Applications

  1. Chip Testers
  2. Dielectric Polarizers and Lenses
  3. RF and Microwave Filters, Couplers
  4. High-Frequency RF and Microwave Circuitry
  5. Satellite Communication Systems

11. Rogers TMM13i CCL Introduction (Thermoset Microwave Laminates)

Rogers TMM® series thermoset microwave materials are ceramic-hydrocarbon-thermoset polymer composites, specifically designed for high-reliability stripline and microstrip applications with plated through holes. These laminates combine the performance advantages of ceramic substrates with the ease of processing of soft substrates, eliminating the need for specialized production techniques common to traditional PTFE or ceramic materials.

11.1 CCL Core Properties

  1. Ceramic-hydrocarbon-thermoset composite structure, delivering balanced electrical and mechanical performance
  2. Exceptionally low thermal coefficient of dielectric constant (typically less than 30 ppm/°C), ensuring stable electrical performance across temperature ranges
  3. Isotropic coefficients of thermal expansion, closely matched to copper, supporting high-reliability plated through holes and low etch shrinkage
  4. Thermal conductivity approximately twice that of traditional PTFE/ceramic laminates, facilitating efficient heat removal
  5. Available in a wide range of dielectric constants and copper cladding options (1/2 oz/ft² to 2 oz/ft² electrodeposited copper, brass or aluminum plates)
  6. Substrate thicknesses ranging from 0.015” to 0.500”, adapting to diverse design requirements
  7. Resistant to etchants and solvents used in PCB production, compatible with all common PWB processes

11.2 CCL Key Advantages

  1. Wide range of dielectric constants, ideal for single-material systems across various high-frequency applications
  2. Exceptional mechanical properties, resisting creep and cold flow for long-term reliability
  3. Copper-matched CTE, ensuring high reliability of plated through holes and reducing failure risks
  4. Resistant to process chemicals, minimizing material damage during fabrication and assembly
  5. Thermoset resin base, enabling reliable wire bonding without substrate softening, pad lifting, or deformation
  6. No specialized production techniques or sodium napthanate pretreatment required before electroless plating
  7. TMM10 and 10i variants can replace alumina substrates, offering cost and process advantages

12. DataSheet

Property

Typical Value

Direction

Unit

Conditions

Test Method

Electrical Properties

 

 

 

 

 

Dielectric Constant (process)

12.85 ± 0.35

Z

10 GHz

IPC-TM-650 2.5.5.5

Dielectric Constant (design)

12.2

8 GHz – 40 GHz

Differential Phase Length Method

Dissipation Factor (process)

0.0019

Z

10 GHz

IPC-TM-650 2.5.5.5

Thermal Coefficient of Dielectric Constant

-70

ppm/°K

-55 to +125°C

IPC-TM-650 2.5.5.5

Insulation Resistance

>2000

Gohm

C/96/60/95

ASTM D257

Volume Resistivity

MΩ·cm

ASTM D257

Surface Resistivity

ASTM D257

Electrical Strength (dielectric strength)

213

Z

V/mil

IPC-TM-650 2.5.6.2

Thermal Properties

 

 

 

 

 

Decomposition Temperature (Td)

425

°C

TGA

ASTM D3850

CTE (x)

19

X

ppm/K

0 to 140°C

ASTM E 831, IPC-TM-650 2.4.41

CTE (y)

19

Y

ppm/K

0 to 140°C

ASTM E 831, IPC-TM-650 2.4.41

CTE (z)

20

Z

ppm/K

0 to 140°C

ASTM E 831, IPC-TM-650 2.4.41

Thermal Conductivity

Z

W/m/K

80°C

ASTM C518

Mechanical Properties

 

 

 

 

 

Copper Peel Strength after Thermal Stress

4.0 (0.7)

X,Y

lb/inch (N/mm)

after solder float, 1 oz. EDC

IPC-TM-650 2.4.8

Flexural Strength (MD/CMD)

X,Y

kpsi

A

ASTM D790

Flexural Modulus (MD/CMD)

X,Y

Mpsi

A

ASTM D790

General Properties

 

 

 

 

 

Moisture Absorption (1.27 mm / 0.050")

0.16

%

D/24/23

ASTM D570

Moisture Absorption (3.18 mm / 0.125")

0.13

%

D/24/23

ASTM D570

Specific Gravity

3.0

A

ASTM D792

Specific Heat Capacity

J/g/K

A

Calculated

Lead-Free Process Compatible

YES

13. Summary

Rogers 2-Layer TMM13i High Frequency PCB is a high-performance thermoset microwave printed circuit board, engineered to meet the demands of high-frequency RF and microwave applications. Featuring a 3.9mm thickness (150mil TMM13i core), 2-layer structure, and OSP surface finish, this PCB delivers stable isotropic dielectric performance, copper-matched CTE, and excellent mechanical reliability. Compliant with IPC-Class-2 standards and compatible with standard PCB manufacturing processes, it is an ideal solution for chip testers, dielectric polarizers, filters, couplers, and satellite communication systems. Globally available, it provides consistent quality and value for industrial and high-tech customers seeking reliable high-frequency PCB solutions.

 

 

 

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