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2-layer 60mil Rogers TMM4 PCB Thermoset Microwave Circuit Board for High-Reliability RF Applications

Printed Circuit Boards are custom-made products; the images and specifications provided are for reference only.

 

1.Rogers TMM4 PCB Introduction

Rogers TMM4 PCB utilizes advanced ceramic-hydrocarbon thermoset polymer composite technology specifically engineered for high-reliability stripline and microstrip applications. This 2-layer 1.6mm TMM4 PCB board combines the mechanical robustness of traditional laminates with the electrical performance of ceramic materials while eliminating the need for specialized manufacturing processes. The thermoset resin base ensures excellent wire-bonding reliability and plated-through-hole integrity, making it suitable for demanding microwave applications where consistent performance and manufacturing efficiency are essential.

 

 

2.Material Features

Dielectric Constant: 4.50 ±0.045

Dissipation Factor: 0.0020 at 10 GHz

Thermal Coefficient of Dielectric Constant: 15 ppm/°K

Coefficient of Thermal Expansion: X-axis 16 ppm/°K, Y-axis 16 ppm/°K, Z-axis 21 ppm/°K

Thermal Decomposition Temperature: 425°C (TGA method)

Thermal Conductivity: 0.7 W/m·K

Moisture Absorption: 0.07%-0.18%

Thickness Range: 0.0015 to 0.500 inches (±0.0015 inches)

 

3.Material Benefits

Superior Mechanical Properties Resist Creep and Cold Flow

Excellent Chemical Resistance to Standard Processing Chemicals

Reliable Wire-Bonding Capability with Thermoset Resin Base

High Reliability of Plated Through Holes

Compatibility with All Common PWB Manufacturing Processes

Stable Electrical Performance Across Temperature Variations

Proven Long-Term Reliability in Demanding Environments

Cost-Effective Manufacturing Without Specialized Equipment Requirements

 

4.PCB Construction Details

Base Material: TMM4

Layer Count: 2 Layers

Board Dimensions: 47mm × 118mm (1 PC), Tolerance: ±0.15mm

Minimum Trace/Space: 5/7 mils

Minimum Hole Size: 0.35mm

Blind Vias: None

Finished Board Thickness: 1.6mm

Finished Copper Weight: 1 oz outer layers

Via Plating Thickness: 20 μm

Surface Finish: Silver and Gold Plating (Gold over Silver)

Top Silkscreen: White

Bottom Silkscreen: No

Top Solder Mask: Green

Bottom Solder Mask: No

Electrical Test: 100% Tested Prior to Shipment

 

5.PCB Stackup: 2-Layer Rigid Construction

Copper Layer 1: 35 μm

Rogers TMM4 Core: 60mil (1.524 mm)

Copper Layer 2: 35 μm

 

6.PCB Assembly Statistics

Components: 32

Total Pads: 65

Thru Hole Pads: 39

Top SMT Pads: 26

Bottom SMT Pads: 0

Vias: 78

Nets: 2

 

7.Artwork and Quality Standards

Artwork Format: Gerber RS-274-X

Accepted Standard: IPC-Class-2

Availability: Worldwide

 

8.Typical Applications

RF and Microwave Communication Circuits

Power Amplifiers and Signal Combiners

High-Frequency Filters and Couplers

Satellite Communication Systems

Global Positioning System Antennas

Patch Antenna Arrays

Dielectric Polarizers and Lenses

Semiconductor Chip Testing Equipment

Aerospace and Defense Electronics

 

9.Conclusion

Rogers TMM4 PCB delivers reliable thermoset microwave performance with excellent manufacturing versatility, providing a robust solution for high-frequency applications that demand consistent electrical characteristics and proven long-term reliability.

 

 

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