Home - Low DK 3.0-3.9 Substrates - WL-CT Copper Clad Laminates

 

 

WL-CT Copper Clad Laminates

 

 

Introduction

 

The WL-CT series of organic polymer ceramic fiberglass cloth-covered copper boards is a thermosetting resin-based high-frequency material. The composition of the dielectric layer includes hydrocarbon resin, ceramics, and fiberglass cloth. It exhibits low loss performance, meeting the requirements for high-frequency designs.

 

The combination of hydrocarbon resin and composite ceramics provides excellent low loss, high-temperature resistance, and temperature stability characteristics. The WL-CT series PCB materials have a stable temperature coefficient of dielectric constant and loss, low thermal expansion coefficient, and a high TG value of above 280°C.

 

WL-CT series laminates offer a selection of dielectric constants: 3.00, 3.30, 3.38, 3.48, 4.10, and 6.15.

 

WL-CT PCB materials can be paired with standard ED copper foil or reverse-treated RTF copper foil. RTF copper foil offers excellent PIM (Passive Intermodulation) performance, reducing conductor loss and insertion loss. The back-treated RTF copper foil has an increased material thickness of 0.018mm (0.7mil), providing good adhesion.

 

The series can also be paired with aluminum-based substrates to create aluminum-based high-frequency materials.

 

WL-CT high frequency circuit materials can be processed using standard FR4 board fabrication techniques. The excellent mechanical and physical properties of the material allow for multiple lamination cycles, making it suitable for multi-layer, high-layer-count, and backplane processing. It exhibits excellent processability in dense hole and fine line routing.

 

 

Product Features:

 

The combination of hydrocarbon resin and composite ceramics provides excellent low loss, high-temperature resistance, and temperature stability characteristics. The series of materials have a stable temperature coefficient of dielectric constant and loss, low thermal expansion coefficient, and a high TG value of above 280°C.

The series offers a selection of dielectric constants: 3.00, 3.30, 3.38, 3.48, 4.10, and 6.15.

These materials can be paired with standard ED copper foil or reverse-treated RTF copper foil. RTF copper foil offers excellent PIM (Passive Intermodulation) performance, reducing conductor loss and insertion loss. The back-treated RTF copper foil has an increased material thickness of 0.018mm (0.7mil), providing good adhesion.

The series can also be paired with aluminum-based substrates to create aluminum-based high-frequency materials.

WL-CT series materials can be processed using standard FR4 board fabrication techniques. The excellent mechanical and physical properties of the material allow for multiple lamination cycles, making it suitable for multi-layer, high-layer-count, and backplane processing. It exhibits excellent processability in dense hole and fine line routing.

 

 

Product Models & Data Sheet

 

Let’s explore the data sheet one by one:

 

 

Product Models

WL-CT300

WL-CT330

WL-CT330Z

WL-CT338

WL-CT350

WL-CT440

WL-CT61

 

 

Dielectric Constant (Typical):

Test Conditions: 10GHz

WL-CT300: 3.00

WL-CT330: 3.30

WL-CT330Z: 3.30

WL-CT338: 3.38

WL-CT350: 3.48

WL-CT440: 4.10

WL-CT615: 6.1

 

 

Dielectric Constant (Design):

Test Conditions: 10GHz

WL-CT300: 2.98

WL-CT330: 3.45

WL-CT330Z: 3.45

WL-CT338: 3.55

WL-CT350: 3.66

WL-CT440: 4.38

WL-CT615: 6.4

 

 

Dielectric Constant Tolerance:

 

WL-CT300: ±0.05

WL-CT330: ±0.06

WL-CT330Z: ±0.06

WL-CT338: ±0.05

WL-CT350: ±0.05

WL-CT440: ±0.08

WL-CT615: ±0.15

 

 

Loss Tangent (Typical):

Test Conditions:

2GHz

10GHz

20GHz

WL-CT300: 0.0025 / 0.0030 / 0.0036

WL-CT330: 0.0021 / 0.0026 / 0.0033

WL-CT330Z: 0.0025 / 0.0030 / 0.0035

WL-CT338: 0.0023 / 0.0029 / 0.0038

WL-CT350: 0.0030 / 0.0039 / 0.0048

WL-CT440: 0.0040 / 0.0050 / /

WL-CT615: 0.0032 / 0.0040 / /

 

 

Dielectric Constant Temperature Coefficient:

Test Conditions: -55 ºC to 150ºC

Unit: PPM/℃

WL-CT300: 27

WL-CT330: 43

WL-CT330Z: 43

WL-CT338: 45

WL-CT350: 52

WL-CT440: -21

WL-CT615: -122

 

 

Peel Strength:

Test Conditions: 1 OZ RTF copper

Unit: N/mm

WL-CT300: 0.85

WL-CT330: 1.0

WL-CT330Z: 0.85

WL-CT338: 1.0

WL-CT350: 0.85

WL-CT440: 1.0

WL-CT615: 0.9

 

 

 

 

Volume Resistivity

Test Conditions: Standard Condition

Unit: MΩ.cm

WL-CT300: 3×10^8

WL-CT330: 5×10^9

WL-CT330Z: 5×10^9

WL-CT338: 6×10^9

WL-CT350: 1×10^9

WL-CT440: 1×10^9

WL-CT615: 2×10^

 

 

 

 

Surface Resistivity:

Test Conditions: Standard Condition

Unit: MΩ

WL-CT300: 2×10^8

WL-CT330: 5×10^9

WL-CT330Z: 5×10^9

WL-CT338: 7×10^8

WL-CT350: 4×10^9

WL-CT440: 5×10^7

WL-CT615: 5×10^6

 

 

Electrical Strength (Z direction):

Test Conditions: 5KW, 500V/s

Unit: KV/mm

WL-CT300: 28

WL-CT330: 22

WL-CT330Z: 22

WL-CT338: 31

WL-CT350: 31

WL-CT440: 27

WL-CT615: 30

 

 

Breakdown Voltage (XY direction):

Test Conditions: 5KW, 500V/s

Unit: KV

WL-CT300: 35

WL-CT330: 22

WL-CT330Z: 22

WL-CT338: 30

WL-CT350: 30

WL-CT440: 25

WL-CT615: 25

 

 

Coefficient of Thermal Expansion (X, Y direction):

Test Conditions: -55 ºC to 288ºC

Unit: ppm/ºC

WL-CT300: 15, 14

WL-CT330: 15, 13

WL-CT330Z: 15, 13

WL-CT338: 14, 16

WL-CT350: 11, 14

WL-CT440: 14, 18

WL-CT615: 15, 17

 

 

Coefficient of Thermal Expansion (Z direction):

Test Conditions: -55 ºC to 288ºC

Unit: ppm/ºC

WL-CT300: 31

WL-CT330: 39

WL-CT330Z: 39

WL-CT338: 50

WL-CT350: 34

WL-CT440: 35

WL-CT615: 33

 

 

Thermal Stress:

Test Conditions: 288℃, 10s, 3 times

Result: No Delamination

 

  

Water Absorption:

Test Conditions: 20±2℃, 24 hours

Unit: %

WL-CT300: 0.15

WL-CT330: 0.02

WL-CT330Z: 0.05

WL-CT338: 0.04

WL-CT350: 0.05

WL-CT440: 0.12

WL-CT615: 0.08

 

 

Density:

Test Conditions: Room Temperature

Unit: g/cm3

WL-CT300: 1.57

WL-CT330: 1.82

WL-CT330Z: 1.78

WL-CT338: 1.78

WL-CT350: 1.90

WL-CT440: 2.00

WL-CT615: 2.18

 

 

Long-Term Operating Temperature:

Test Conditions: High-Low Temperature Chamber

Unit: ℃

WL-CT300: -55 to +260

WL-CT330: -55 to +260

WL-CT330Z: -55 to +260

WL-CT338: -55 to +260

WL-CT350: -55 to +260

WL-CT440: -55 to +260

WL-CT615: -55 to +260

Flammability:

Test Conditions: UL 94

WL-CT300: V-0

WL-CT330: V-0

WL-CT330Z: V-0

WL-CT338: V-0

WL-CT350: V-0

WL-CT440: V-0

WL-CT615: V-0

 

Product Technical Parameters

Product Models & Data Sheet

Product Features

Test Conditions

Unit

WL-CT300

WL-CT330

WL-CT330Z

WL-CT338

WL-CT350

WL-CT440

WL-CT615

Dielectric Constant (Typical)

10GHz

/

3.00

3.30

3.30

3.38

3.48

4.10

6.15

Dielectric Constant (Design)

10GHz

/

2.98

3.45

3.45

3.55

3.66

4.38

6.4

Dielectric Constant Tolerance

/

/

±0.05

±0.06

±0.06

±0.05

±0.05

±0.08

±0.15

Loss Tangent (Typical)

2GHz

/

0.0025

0.0021

0.0025

0.0023

0.0030

0.0040

0.0032

10GHz

/

0.0030

0.0026

0.0030

0.0029

0.0039

0.0050

0.0040

20GHz

/

0.0036

0.0033

0.0035

0.0038

0.0048

/

/

Dielectric Constant Temperature Coefficient

-55 º~150ºC

PPM/℃

27

43

43

45

52

-21

-122

Peel Strength

1 OZ RTF copper

N/mm

0.85

1.0

0.85

1.0

0.85

1.0

0.9

1 OZ RTFcopper

N/mm

0.72

0.72

0.72

0.72

0.72

Not compatible

Not compatible

Volume Resistivity

Standard Condition

MΩ.cm

3×10^8

5×10^9

5×10^9

6×10^9

1×10^9

1×10^9

2×10^7

Surface Resistivity

Standard Condition

2×10^8

5×10^9

5×10^9

7×10^8

4×10^9

5×10^7

5×10^6

Electrical Strength (Z direction)

5KW500V/s

KV/mm

28

22

22

31

31

27

30

Breakdown Voltage (XY direction)

5KW500V/s

KV

35

22

22

30

30

25

25

Coefficientof Thermal Expansion (X, Y direction)

-55 º~288ºC

ppm/ºC

15, 14

15, 13

15, 13

14, 16

11, 14

14, 18

15, 17

Coefficientof Thermal Expansion (Z direction)

-55 º~288ºC

ppm/ºC

31

39

39

50

34

35

33

Thermal Stress

288℃, 10s3 times

/

No Delamination

No Delamination

No Delamination

No Delamination

No Delamination

No Delamination

No Delamination

Water Absorption

20±2℃, 24 hours

%

0.15

0.02

0.05

0.04

0.05

0.12

0.08

Density

Room Temperature

g/cm3

1.57

1.82

1.78

1.78

1.90

2.00

2.18

Long-Term Operating Temperature

High-Low Temperature Chamber

-55+260

-55+260

-55+260

-55+260

-55+260

-55+260

-55+260

Thermal Conductivity

Z direction

W/(M.K)

0.41

0.59

0.59

0.70

0.70

0.66

0.72

PIM

Paired with RTF copper foil.

dBc

≤-158

≤-157

≤-157

≤-158

≤-157

N/A

N/A

Flammability

UL-94

Grade

V-0

Non-flame retardant

V-0

Non-flame retardant

V-0

V-0

V-0

TG

Standard

>280℃

>280℃

>280℃

>280℃

>280℃

>280℃

>280℃

TD

Initial Value

412

421

386

421

386

402

398

Halogen

Yes

No

Yes

No

Yes

Yes

No

Material Composition

Hydrocarbon + Ceramic + Fiberglass cloth

 

A WL-CT Laminate and Applications

 

Displayed on the screen is a WL-CT substrates .

WL-CT copper clad laminates are versatile and widely used in various applications, including:

Base station antennas and satellite antennas.

Automotive radar, sensors, and navigation systems.

Power amplifiers.

Satellite high-frequency heads.

RF devices and filters.

WIMAX antennas and distributed antennas.

Small-sized patch antennas.

 

 

 

 

Final (WL-CT series aluminum-based laminates)

 

WL-CT series laminates provides aluminum-based substrates, where one side of the dielectric layer is covered with copper foil, and the other side is covered with an aluminum-based layer. It serves for shielding or heat dissipation purposes. The model numbers are WL-CT***-AL. For instance, WL-CT350-AL represents WL-CT350 with an aluminum-based substrate.