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Rogers RO4350B High Frequency PCB Substrates

 

 

Introduction

 Hello Everyone,

 

Today, we’re going to talk about Rogers RO4350B laminates.

 

 

Rogers RO4350B PCB materials are a proprietary blend of woven glass reinforced hydrocarbon/ceramics. Rogers 4350B laminates offer electrical performance that closely resembles PTFE/woven glass, while also providing the manufacturability advantages of epoxy/glass.

 

 

Rogers RO4350B high-frequency circuit materials offer precise control over the dielectric constant (Dk) and maintain low loss characteristics. They can be processed using the same methods as standard epoxy/glass laminates. Rogers 4350 circuit boards are available at a significantly lower cost compared to traditional microwave laminates, making them more cost-effective.

 

 

A notable advantage of 4350B laminates is that they eliminate the need for special through-hole treatments or handling procedures typically required for PTFE-based materials. This simplifies the manufacturing process and reduces associated costs and complexity.

 

Additionally, Rogers 4350B PCB substrates have obtained a UL 94 V-0 rating, ensuring their suitability for applications involving active devices and high-power RF designs. This rating signifies their compliance with stringent safety standards.

 

 

Data sheets

Rogers RO4350B is a high-performance substrate widely used in the field of electronics and telecommunications. With its exceptional electrical and mechanical properties, RO4350B has become a popular choice for various applications. This paragraph provides a comprehensive overview of the typical values associated with RO4350B, shedding light on its key characteristics and performance metrics.

 

Dielectric Constant: A Crucial Parameter

 

The dielectric constant, represented by ε, is an essential property of RO4350B. The process dielectric constant (εProcess) is measured at 3.48±0.05, ensuring reliable signal transmission. Additionally, the design dielectric constant (εDesign) is determined to be 3.66, making RO4350B suitable for a wide frequency range of 8 to 40 GHz. These values were obtained using the IPC-TM-650 2.5.5.5 Clamped Stripline test method for εProcess and the Differential Phase Length Method for εDesign.

 

 

Dissipation Factor: Minimizing Signal Loss

 

Rogers RO4350B laminate exhibits a low dissipation factor, indicating minimal signal loss during transmission. At 10 GHz/23℃, the dissipation factor (tan,δ) is measured to be 0.0037, while at 2.5 GHz/23℃, it is found to be 0.0031. These values were determined using the IPC-TM-650 2.5.5.5 test method, highlighting the excellent performance of RO4350B in maintaining signal integrity.

 

 

Thermal Coefficient of Dielectric Constant: Stability Across Temperature Variations

 

One of the notable features of RO4350B is its stability across temperature variations. The thermal coefficient of the dielectric constant (+50 ppm/℃) ensures that the material maintains its electrical properties even in extreme temperature conditions ranging from -50℃ to 150℃. The measurement was carried out using the IPC-TM-650 2.5.5.5 test method, providing valuable insights into the material's behavior under varying thermal conditions.

 

 

Electrical and Mechanical Strength: Robust Performance

 

RO4350B demonstrates remarkable electrical and mechanical strength, making it suitable for demanding applications. The volume resistivity is measured at 1.2 x 10^10 MΩ.cm (COND A), ensuring excellent insulation properties. The surface resistivity is determined to be 5.7 x 10^9 MΩ (COND A), further enhancing its electrical performance. Additionally, the material exhibits an impressive electrical strength of 31.2 kV/mm (780 v/mil) at a thickness of 0.51mm (0.020"), as per the IPC-TM-650 2.5.6.2 test method.

 

 

Mechanical properties are equally important, and RO4350B excels in this regard as well. The tensile modulus is measured at 16,767 MPa (2,432 ksi) in the X-direction and 14,153 MPa (2,053 ksi) in the Y-direction, as per the ASTM D 638 test method. The material demonstrates good tensile strength, with values of 203 MPa (29.5 ksi) in the X-direction and 130 MPa (18.9 ksi) in the Y-direction. Additionally, the flexural strength is determined to be 255 MPa (37 kpsi) using the IPC-TM-650 2.4.4 test method.

 

 

Dimensional Stability and Thermal Expansion: Precision and Reliability

 

RO4350B exhibits exceptional dimensional stability, ensuring precise and reliable performance. The material showcases dimensional stability of less than 0.5 mm/m (mil/inch) after etching and exposure to E2/150℃, as determined by the IPC-TM-650 2.4.39A test method. Moreover, the coefficient of thermal expansion is measured at 10 ppm/℃ (X-direction), 12 ppm/℃ (Y-direction), and 32 ppm/℃ (Z-direction) across a wide temperature range of -55℃ to 288℃, as per the IPC-TM-650 2.4.41 test method.

 

 

Additional Properties: Versatility and Compatibility

 

RO4350B material offers several additional properties that enhance its versatility and applicability. With a glass transition temperature (Tg) exceeding 280℃ (TMA), the material remains stable even at high temperatures. The decomposition temperature (Td) is measured at 390℃ (TGA), indicating superior thermal stability. Furthermore, RO4350B demonstrates a thermal conductivity of 0.69 W/M/oK at 80℃, as per the ASTM C518 test method.

 

 

The material's moisture absorption is minimal, with a value of 0.06% after 48 hours of immersionat 50℃. It boasts a density of 1.86 gm/cm3 at 23℃, contributing to its lightweight nature. Additionally, RO4350B exhibits a copper peel strength of 0.88 N/mm (5.0 pli) after solder float with 1 oz. EDC Foil, ensuring reliable bonding in electronic applications. It meets the UL 94 V-0 flammability rating, providing a high level of fire resistance. Moreover, RO4350B is compatible with lead-free processes, aligning with modern environmental regulations.

 

RO4350B Typical Value

Property

RO4350B

Direction

Units

Condition

Test Method

Dielectric Constant,εProcess

3.48±0.05

Z

 

10 GHz/23℃

IPC-TM-650 2.5.5.5 Clamped Stripline

Dielectric Constant,εDesign

3.66

Z

 

8 to 40 GHz

Differential Phase Length Method

Dissipation Factortan,δ

0.0037
0.0031

Z

 

10 GHz/23℃
2.5 GHz/23℃

IPC-TM-650 2.5.5.5

Thermal Coefficient of ε

+50

Z

ppm/℃

-50℃to 150℃

IPC-TM-650 2.5.5.5

Volume Resistivity

1.2 x 1010

 

MΩ.cm

COND A

IPC-TM-650 2.5.17.1

Surface Resistivity

5.7 x109

 

COND A

IPC-TM-650 2.5.17.1

Electrical Strength

31.2(780)

Z

Kv/mm(v/mil)

0.51mm(0.020")

IPC-TM-650 2.5.6.2

Tensile Modulus

16,767(2,432)
14,153(2,053)

X
Y

MPa(ksi)

RT

ASTM D 638

Tensile Strength

203(29.5)
130(18.9)

X
Y

MPa(ksi)

RT

ASTM D 638

Flexural Strength

255
(37)

 

MPa
(kpsi)

 

IPC-TM-650 2.4.4

Dimensional Stability

<0.5

X,Y

mm/m
(mil/inch)

after etch+E2/150℃

IPC-TM-650 2.4.39A

Coefficient of Thermal Expansion

10
12
32

X
Y
Z

ppm/℃

-55℃to288℃

IPC-TM-650 2.4.41

Tg

>280

 

℃?TMA

A

IPC-TM-650 2.4.24.3

Td

390

 

℃?TGA

 

ASTM D 3850

Thermal Conductivity

0.69

 

W/M/oK

80℃

ASTM C518

Moisture Absorption

0.06

 

%

48hrs immersion 0.060"
sample Temperature 50℃

ASTM D 570

Density

1.86

 

gm/cm3

23℃

ASTM D 792

Copper Peel Stength

0.88
(5.0)

 

N/mm
(pli)

after solder float 1 oz.
EDC Foil

IPC-TM-650 2.4.8

Flammability

V-0

 

 

 

UL 94

Lead-free Process Compatible

Yes

 

 

 

 

 

 

A piece of RO4350B Laminate

On the screen, we have observed a RO4350B laminate . Rogers 4350B PCB substrate is specially designed for microwave power amplifier applications.

 

 

 

Applications

Rogers RO4350B high frequency laminates find extensive application in various industries.

 

Some typical applications include:

- Cellular Base Station Antennas and Power Amplifiers

- RF Identification Tags

- Automotive Radar and Sensors

- LNB's for Direct Broadcast Satellites