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10-Layer High-Tg FR-4 HDI PCB with Immersion Gold Finish for High-Density PLC Modules

Printed Circuit Boards are custom-made products; the images and specifications provided are for reference only.

 

1.1 General description

This 10-layer HDI PCB is a high-performance board designed for PLC control modules. Built on a high-Tg 170°C FR-4 substrate from Shengyi, it features a 2.0mm thickness and supports a high pin-count BGA with a fine 0.5mm pitch. The board utilizes an advanced HDI structure with blind vias (L8 to Bottom) and buried vias (L3 to L5). It is finished with Immersion Gold on pads and a green solder mask with white silkscreen, manufactured per IPC-6012 Class 2. Boards are supplied 1-up and shipped in packs of 20.

 

 

1.2 Features and benefits

1. High Tg industrial standard material shows excellent thermal reliability;

2. Immersion gold ensure excellent wetting during component soldering and avoid copper corrosion;

3. In house, engineering design prevents problems from occurring in pre-production;

4. ISO9001, ISO14001, IATF16949, ISO13485, UL Certified;

5. Customer complaint rate: <1%

6. Delivery on time: >98%

7. Prototype PCB capability to Volume Production capability;

8. Multilayer and Any Layer HDI PCBs;

9. More than 20+ years of PCB experience.

1.3 Applications

Converter

USB Wireless Adapter

12V Inverter

Wireless Router Reviews

Ladder Logic

Battery Inverter

CCTV Security

Wireless G Router

Programmable Controllers

Backplanes

 

1.4 PCB Specifications

PCB Electrical Properties Tables
Click to expand/collapse the table
Item Description Value
Layer count 10 Layers PCB 10 Layers Board
Board type Multilayer PCB Multilayer PCB Board
Board size 168.38 x 273.34mm=1up 168.38 x 273.34mm=1up
Laminate Laminate Type FR4
Supplier SHENGYI
Tg TG ≧170
Finished thickness 2.0+/-10% MM
Plating Thickness PTH Cu thickness >20 um
Inner layer Cu Thickness 1/1 OZ
Surface Cu thickness 35 um
Solder Mask Material type LP-4G G-05
Supplier Nan Ya
Color Green
Single / both sides Both Sides
S/M thickness >=10.0 um
3M tape test NO Peel Off
Legend Material type S-380W
Supplier Tai yo
Color White
Location Both Sides
3M tape test No peel off
Circuit Trace Width (mm) 0.203+/-20%mm
Spacing (mm) 0.203+/- 20%mm
Identification UL mark 94V-0
Company Logo QM2
Date code 1017
Mark location CS
Immersion Gold Nickel 100u''
Gold ≧2u''
Reliabilty Tests Thermal shock test 288±5℃, 10sec ,3 cycles
solder abllity test 245±5℃
Function Electrioal Test 233+/-5℃
Standard IPC-A 600H class 2, IPC_6012C CLASS 2 100%
Appearance Visual inspection 100%
warp and twist <= 0.75%

1.5 BGA and via plug

The full name of the BGA is Ball Grid Array, which is a type of surface mount package used for integrated circuit (IC). It has the characteristics of: ① packaging area reduced ② function increased and the number of pins increased ③ solder can be self-centered when dissolved soldering, easy to put on tin ④ reliability is high ⑤ electric performance is good and low cost etc. PCB board with BGA generally have more small holes. Mostly, via holes under BGA are designed to be 8~12mil in diameter by customers. Vias under BGA have to be plugged by resin, soldering ink is not allowed to be onto pads and no drilling on BGA pads. The plugged vias are 0.25mm, 0.3mm, 0.35mm, 0.4mm, 0.45mm, 0.5mm and 0.55mm.