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12-Layer Impedance Controlled HDI PCB on High Tg FR-4 with ENIG Surface Finish

Printed Circuit Boards are custom-made products; the images and specifications provided are for reference only.

 

General Description

This is a 12-layer impedance controlled PCB designed for high-speed signal transmission applications. Fabricated on high Tg 175°C FR-4 material from ITEQ, the board has a finished thickness of 2.0mm and features a 2+N+2 HDI via structure.

 

The Multilayer PCB is supplied with a green solder mask and white silkscreen, both from Taiyo, while contact pads are coated with immersion gold (ENIG). Controlled impedance is maintained for both single-ended signals and differential pairs on critical layers. The HDI PCBs are manufactured per IPC-6012 Class 2 standards based on provided Gerber files. Each shipment unit consists of 20 boards, packaged individually, and the panel is supplied in a single-up configuration.

 

 

 

 

Signal Trace Impedance Control

Trace Layer

Trace Width (mil)

Trace Impedance (Ohm)

Precision

Reference Layer

Top Layer

4

50

±10%

Mid-Layer 1

L03, Mid-Layer 2

4

50

±10%

Mid-Layer 1

L10, Mid-Layer 9

4

50

±10%

Mid-Layer 7,           Mid-Layer 10

Bottom Layer

4

50

±10%

Mid-Layer 10

 

Differential Pairs Impedance Control

Layer

Trace Width / Space (Mil)

Trace Impedance (Ohm)

Precision

Frequency (MHz)

Top Layer

3.1 / 5.5

100

±10%

Mid-Layer 1

Top Layer

4.0 / 5.1

90

±10%

Mid-Layer 1

L03, Mid-Layer 2

3.1 / 5.9

100

±10%

Mid-Layer 1,   Mid-Layer 4

L06, Mid-Layer 5

4.0 / 7.4

100

±10%

Mid-Layer 4,   Mid-Layer 6

L06, Mid-Layer 5

4.0 / 4.7

90

±10%

Mid-Layer 4,   Mid-Layer 6

L07, ,Mid-Layer 6

4.0 / 7.4

100

±10%

Mid-Layer 5,   Mid-Layer 7

L07, ,Mid-Layer 6

4.0 / 4.7

90

±10%

Mid-Layer 5,   Mid-Layer 7

L10, Mid-Layer 9

3.1 / 5.9

100

±10%

Mid-Layer 7,   Mid-Layer 10

Bottom Layer

4.0 / 5.5

100

±10%

Mid-Layer 10

Bottom Layer

4.0 / 5.1

90

±10%

Mid-Layer 10

 

Features and benefits

Lead free assemblies with a maximum reflow temperature of 260℃.

Long storage time ( It can be stored for more than 1 year in vacuum bag)

Improved the speed of signal transmission

PCB manufacturing on required specifications.

Quick and on-time delivery

UL recognized and RoHS Directive-compliant

Prototype PCB capability

 

Applications

Dsl Modem

Solar Battery Charger

Vehicle Tracker

GPS Receiver

Wi Fi Antenna

Bluetooth USB Hub

USB Wireless Router

SMS Modem

Multicoupler Antenna

Phone systems

 

Parameter and data sheet

PCB Electrical Properties Tables
Click to expand/collapse the table
PCB SIZE 257 x 171.5mm=1PCS=1design
BOARD TYPE Multilayer PCB
Number of Layers 12 Layers
Surface Mount Components YES
Through Hole Components YES
LAYER STACKUP copper ------- TOP 17um(1oz)+plate 25um
130 um prepreg 1080 x 2
copper ------- L02 32um(1oz)
150um core FR-4
copper ------- L03 18um(0.5oz)
130 um prepreg 1080 x 2
copper ------- L04 18um(0.5oz)
150um core FR-4
copper ------- L05 18um(0.5oz)
130 um prepreg 1080 x 2
copper ------- L06 18um(0.5oz)
813um core FR-4
copper ------- L07 18um(0.5oz)
130 um prepreg 1080 x 2
copper ------- L08 18um(0.5oz)
150um core FR-4
copper ------- L09 18um(0.5oz)
130 um prepreg 1080 x 2
copper ------- L10 18um(0.5oz)
150um core FR-4
copper ------- L11 35um(1oz)
130 um prepreg 1080 x 2
copper ------- BOT 17um(0.5oz)+plate 25um
TECHNOLOGY
Minimum Trace and Space: 4 mil / 4 mil
Minimum / Maximum Holes: 0.25 mm / 3.0 mm
Number of Different Holes: 26
Number of Drill Holes: 4013
Number of Milled Slots: 0
Number of Internal Cutouts: 0
Impedance Control Single Signal Impedance and Differential Pairs Impedance
BOARD MATERIAL
Glass Epoxy: FR-4, ITEQ IT-180, Tg>175℃, er<5.4
Final foil external: 1oz
Final foil internal: 1oz
Final height of PCB: 2.0mm ±10%
PLATING AND COATING
Surface Finish Immersion Gold (ENIG)( 2 µ"" over 100 µ"" nickel)
Solder Mask Apply To: Top and Bottom, 12micon Minimum.
Solder Mask Color: Green, PSR-2000GT600D, Taiyo supplied.
Solder Mask Type: LPSM
CONTOUR/CUTTING Routing
MARKING
Side of Component Legend TOP
Colour of Component Legend White, IJR-4000 MW300, Taiyo Supplied.
Manufacturer Name or Logo: Marked on the board in a conductor and leged FREE AREA
VIA Plated Through Hole(PTH), Blind via L1-L2, L11-L12, Buried via L2-L3, L3-L10, L10-L11, via tented. Vin in pad under BGA package
FLAMIBILITY RATING UL 94-V0 Approval MIN.
DIMENSION TOLERANCE
Outline dimension: 0.0059"" (0.15mm)
Board plating: 0.0030"" (0.076mm)
Drill tolerance: 0.002"" (0.05mm)
TEST 100% Electrical Test prior shipment
TYPE OF ARTWORK TO BE SUPPLIED email file, Gerber RS-274-X, PCBDOC etc
SERVICE AREA Worldwide, Globally.

 Impedance PCB and Impedance Match

Characteristic impedance is a critical parameter in printed circuit board design, particularly for high-frequency applications. The consistency and matching between the conductor's characteristic impedance and the requirements of active devices or signals must be carefully considered during the design phase, making impedance control a fundamental aspect of PCB reliability engineering.

 

As signal transmission rates increase with higher frequencies, various physical factors in the PCB manufacturing process—including etching variations, dielectric thickness, and copper track width—can cause impedance fluctuations that lead to signal distortion. Therefore, maintaining characteristic impedance within a specified tolerance range, commonly referred to as "impedance control," becomes essential in high-speed board design.

 

Key factors influencing PCB trace impedance include:

 

Copper trace width and thickness

 

Dielectric constant of the substrate material

 

Dielectric thickness between layers

 

Solder mask thickness and properties

 

Reference plane placement and return path consistency

 

Adjacent trace proximity and layout

 

Effective impedance management during design helps minimize signal reflection, electromagnetic interference, and signal integrity degradation, thereby ensuring stable performance in the final application. Designers can refer to established empirical formulas to calculate target impedance values for both microstrip and stripline configurations during the layout process.