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F4BM High-Frequency PCB Superior Low-Loss Substitute for Demanding RF Applications

Printed Circuit Boards are custom-made products; the images and specifications provided are for reference only.

 

Material Introduction

 

The F4BM series of high-frequency circuit board laminates are engineered by scientifically formulating and laminating a composite of fiberglass cloth, polytetrafluoroethylene (PTFE) resin, and PTFE film. This advanced manufacturing process results in superior electrical performance compared to standard F4B materials, including a broader range of dielectric constants (Dk), lower dielectric loss (Df), higher insulation resistance, and enhanced overall stability. It serves as a reliable domestic replacement for similar imported products.

 

A key distinction lies in the copper foil options: F4BM is clad with ED (Electrodeposited) copper foil, making it a cost-effective solution for applications with no specific Passive Intermodulation (PIM) requirements. In contrast, F4BME is paired with Reverse-Treated Foil (RTF), which provides excellent low-PIM performance, enables more precise control over fine lines, and reduces conductor loss.

 

By precisely adjusting the ratio of PTFE to fiberglass cloth, the F4BM and F4BME series allow for precise control over the dielectric constant while maintaining low loss and improved dimensional stability. A higher dielectric constant is achieved with a greater proportion of fiberglass, which in turn offers better dimensional stability, a lower coefficient of thermal expansion (CTE), improved temperature drift performance, and a marginally higher dielectric loss.

 

 

Features & Benefits

-DK options available: 2.17 to 3.0, customizable DK

-Low loss

-F4BME paired with RTF copper foil, excellent PIM performance

-Diverse sizes, cost-effective

-Radiation resistance, low outgassing

-Commercialized, large-scale production, high cost-effectiveness

 

Laminate Models and Data Sheet

PCB Electrical Properties Tables
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Product Technical Parameters Product Model & Data Sheet
Product Features Test Conditions Unit F4BM217 F4BM220 F4BM233 F4BM245 F4BM255 F4BM265 F4BM275 F4BM294 F4BM300
Dielectric Constant (Typical) 10GHz / 2.17 2.2 2.33 2.45 2.55 2.65 2.75 2.94 3.0
Dielectric Constant Tolerance / / ±0.04 ±0.04 ±0.04 ±0.05 ±0.05 ±0.05 ±0.05 ±0.06 ±0.06
Loss Tangent (Typical) 10GHz / 0.001 0.001 0.0011 0.0012 0.0013 0.0013 0.0015 0.0016 0.0017
20GHz / 0.0014 0.0014 0.0015 0.0017 0.0018 0.0019 0.0021 0.0023 0.0025
Dielectric Constant Temperature Coefficient -55ºC~150ºC PPM/℃ -150 -142 -130 -120 -110 -100 -92 -85 -80
Peel Strength 1 OZ F4BM N/mm >1.8 >1.8 >1.8 >1.8 >1.8 >1.8 >1.8 >1.8 >1.8
1 OZ F4BME N/mm >1.6 >1.6 >1.6 >1.6 >1.6 >1.6 >1.6 >1.6 >1.6
Volume Resistivity Standard Condition MΩ.cm ≥6×10^6 ≥6×10^6 ≥6×10^6 ≥6×10^6 ≥6×10^6 ≥6×10^6 ≥6×10^6 ≥6×10^6 ≥6×10^6
Surface Resistivity Standard Condition ≥1×10^6 ≥1×10^6 ≥1×10^6 ≥1×10^6 ≥1×10^6 ≥1×10^6 ≥1×10^6 ≥1×10^6 ≥1×10^6
Electrical Strength (Z direction) 5KW,500V/s KV/mm >23 >23 >23 >25 >25 >25 >28 >30 >30
Breakdown Voltage (XY direction) 5KW,500V/s KV >30 >30 >32 >32 >34 >34 >35 >36 >36
Coefficientof Thermal Expansion XY direction -55 º~288ºC ppm/ºC 25, 34 25, 34 22, 30 20, 25 16, 21 14, 17 14, 16 12, 15 12, 15
Z direction -55 º~288ºC ppm/ºC 240 240 205 187 173 142 112 98 95
Thermal Stress 260℃, 10s,3 times No delamination No delamination No delamination No delamination No delamination No delamination No delamination No delamination No delamination
Water Absorption 20±2℃, 24 hours % ≤0.08 ≤0.08 ≤0.08 ≤0.08 ≤0.08 ≤0.08 ≤0.08 ≤0.08 ≤0.08
Density Room Temperature g/cm3 2.17 2.18 2.20 2.22 2.25 2.25 2.28 2.29 2.29
Long-Term Operating Temperature High-Low Temperature Chamber -55~+260 -55~+260 -55~+260 -55~+260 -55~+260 -55~+260 -55~+260 -55~+260 -55~+260
Thermal Conductivity Z direction W/(M.K) 0.24 0.24 0.28 0.30 0.33 0.36 0.38 0.41 0.42
PIM Only applicable to F4BME dBc ≤-159 ≤-159 ≤-159 ≤-159 ≤-159 ≤-159 ≤-159 ≤-159 ≤-159
Flammability / UL-94 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0
Material Composition / / PTFE, Fiberglass Cloth
F4BM paired with ED copper foil, F4BME paired with reverse-treated (RTF) copper foil.

 

 

 Our PCB Capability (F4BM )

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PCB Capability (F4BM)
PCB Material: PTFE glass fiber cloth copper clad laminates
Designation (F4BM ) F4BM DK (10GHz) DF (10 GHz)
F4BM217 2.17±0.04 0.0010
F4BM220 2.20±0.04 0.0010
F4BM233 2.33±0.04 0.0011
F4BM245 2.45±0.05 0.0012
F4BM255 2.55±0.05 0.0013
F4BM265 2.65±0.05 0.0013
F4BM275 2.75±0.05 0.0015
F4BM294 2.94±0.06 0.0016
F4BM300 3.00±0.06 0.0017
Layer count: Single Sided, Double Sided PCB, Multilayer PCB, Hybrid PCB
Copper weight: 0.5oz (17 µm), 1oz (35µm), 2oz (70µm)
Dielectric thickness (or overall thickness) 0.127mm (dielectric), 0.2mm, 0.25mm, 0.5mm, 0.508mm, 0.762mm, 0.8mm, 1.0mm, 1.5mm, 1.524mm, 1.575mm, 2.0mm, 2.5mm, 3.0mm, 4.0mm, 5.0mm, 6.0mm, 8.0mm, 10.0mm, 12.0mm
PCB size: ≤400mm X 500mm
Solder mask: Green, Black, Blue, Yellow, Red etc.
Surface finish: Bare copper, HASL, ENIG, Immersion silver, Immersion tin, OSP, Pure gold, ENEPIG etc..

 

 

A PCB and Typical Applications

Displayed on the screen is a 2-layer copper high-frequency PCB with a low DK of 2.2, utilizing F4BM material and HASL surface finish on a 3.0mm substrate.

 

F4BM high-frequency PCB finds applications in microwave, RF, and radar systems, as well as in phase shifters, passive components, power dividers, couplers, combiners, feed networks, phased array antennas, satellite communications, and base station antennas.

 

Final - F4BM series aluminum-based/copper-based boards

These F4BM series of laminates can provide aluminum-based or copper-based materials, where one side of the dielectric layer is covered with copper foil, and the other side is covered with either aluminum-based material or copper-based , serving as shielding or heat dissipation purposes.

 

Model examples

F4BM220-AL represents F4BM220 with an aluminum-based substrate.