Shenzhen Bicheng Electronics Technology Co., Ltd
深圳市碧澄电子科技有限公司
+86-755-27374946
info@bicheng-enterprise.com
WELCOME TO BICHENG
 
 

 

  PCB Prototypes
 
  HDI PCB
   
  Rigid-flex PCB
   
  Multi-layer PCB
  High Speed PCB
   
  Low Loss PCB
   
  Hybrid PCB
   
  Rogers PCB
  Ceramic PCB
   
  Flexible Circuits
   
  F4B PCB
   
  Taconic PCB
   

 

 

 

 

   
   
Wangling TP PCB Thermoplastic Material with Wide Range DK 3.0-25 for Beidou and Miniaturized Antennas  

(Printed Circuit Boards are custom-made products. The picture and parameters shown are for reference only.)

 
   
Brief Introduction  

Wangling TP PCB has emerged as a pioneering high-frequency thermoplastic in the PCB industry, distinguished by its innovative design and cutting-edge performance. The dielectric layer of its TP-type laminates integrates ceramics with polyphenylene Oxide resin (PPO), a composite structure that eliminates the need for traditional fiberglass reinforcement. What sets Wangling TP PCB apart is its unique ability to fine-tune the dielectric constant by simply altering the proportion of ceramics to PPO resin, offering engineers unprecedented flexibility in high-frequency circuit design.

 

 

Thanks to its specialized manufacturing process, Wangling TP PCB delivers superior dielectric performance and dependable reliability, making it a go-to solution for complex applications. The material’s naming system is intuitive and user-friendly: "TP" refers to the smooth-surfaced base material without copper cladding, "TP-1" indicates one-sided copper cladding, and "TP-2" signifies double-sided copper cladding. This straightforward labeling helps users quickly identify the right TP PCB variant for their project needs, enhancing its versatility across various industrial sectors.

 
   
Features  

1.The TP material allows for the dielectric constant to be freely chosen within the 3 - 25 range, catering precisely to circuit demands. It maintains stability, with common values like 3.0, 4.4, 6.0, etc. Exhibiting low dielectric loss, though it rises with frequency, the change is minimal below 10 GHz.

 

2.Operating reliably from -100°C to +150°C, TP PCB excels in low - temperature resistance. But above 180°C, risks of material deformation, copper foil detachment, and electrical performance shifts emerge.

 

3.With a minimum thickness of 0.5mm, TP laminate offers multiple thickness options and can be customized to fit different application needs.

 

4.Resistant to radiation and featuring low outgassing, TP material ensures reliability in environments where these factors matter.

 

5.Ideal for applications like Beidou systems, missile - borne devices, fuzes, and miniaturized antennas, Wangling TP PCB meets the stringent requirements of these high - tech fields.

 

6. The copper foil adheres more dependably to the TP dielectric layer than to ceramic substrates with vacuum coating. It's easily machinable through drilling, turning, grinding, shearing, and etching, unlike ceramic substrates.

 

7. Simplifying PCB processing, TP material can be worked with thermoplastic - suitable methods, achieving high yields and cutting costs versus ceramic substrates. However, multilayer PCB processing isn't usually advisable; if needed, low - temperature bonding sheets should be used, and feasibility carefully evaluated.

 

 
   
Data Sheet  

     Product Technical Parameter

Product Models & Data Sheet

Product Features

Test Conditions

    Unit

TP   TP-1  TP-2

Dielectric Constant

When the dielectric constant is ≤11, the test condition is 10GHz.

When the dielectric constant is >11, the test condition is 5GHz.

  /

3.0±0.06

   4.4±0.09

6.0±0.12

 

 

 

6.15±0.12

   9.2±0.18

9.6±0.19

 

 

 

10.2±0.2

   11.0±0.022

16.0±0.4

 

 

 

20.0±0.8

   22.0±0.88

25.0±1.0

 

 

 

The dielectric constant can be customized within the range of 3.0 to 25.

Dielectric Constant Tolerance

Dielectric Constant 3.011.0

 /

±2%

 

Dielectric Constant 11.116.0

 /

±2.5%

 

Dielectric Constant 16.125.0

 /

±4%

Loss Tangent

    Loss Tangent 3.09.5

10GHz

 /

0.0010

 

    Loss Tangent 9.611.0

10GHz

 /

0.0012

 

   Loss Tangent 11.116.0

5GHz

 /

0.0015

 

   Loss Tangent 16.125.0

5GHz

 /

0.00200.0025

Dielectric Constant Temperature Coefficient

Dielectric Constant  3.09.5

-55 º~150ºC

PPM/

-50

 

    Dielectric Constant  9.616.0

-55 º~150ºC

PPM/

-40

 

   Dielectric Constant  16.125.0

-55 º~150ºC

PPM/

-55

Peel Strength

1 OZ Normal State

N/mm

>0.6

 

1 OZ After AC Humidity Test

N/mm

>0.4

Volume Resistivity

Normal State at 500V

MΩ.cm

>1×109

Surface Resistivity

Normal State at 500V

>1×107

Coefficient of Thermal Expansion
(XY Z)

   Dielectric Constant  3.004.40

-55 º~150ºC

PPM/

60,60,70

 

   Dielectric Constant  4.606.15

-55 º~150ºC

PPM/

50,50,60

 

   Dielectric Constant  6.1611.0

-55 º~150ºC

PPM/

40,40,55

 

   Dielectric Constant  11.116.0

-55 º~150ºC

PPM/

40,40,50

 

   Dielectric Constant  16.125.0

-55 º~150ºC

PPM/

35,35,40

Water Absorption

20±2, 24 hours

%

≤0.01

Long-Term Operating Temperature

High-Low Temperature Chamber

-100º~150ºC

Material Composition

Polyphenylene ether, ceramic, paired with ED copper foil.

   The density and thermal conductivity data for materials with different dielectric constants are as follows:

Product Features

Unit

Dielectric Constanct

 

 

3.0

4.4

6.0

6.15

9.6

10.2

11.0

16.0

20.0

22.0

   25.0

Density

g/cm3

1.69

1.89

2.1

2.12

2.26

2.33

2.40

2.76

2.73

2.77

   2.94

Thermal Conductivity

W/(M.K)

0.40

0.44

0.55

0.55

0.65

0.67

0.70

0.80

0.85

0.90

    1.0

 
   
 
   
Our PCB Capability (TP Series)  

PCB Capability (TP Series)

PCB Material:

Polyphenylene ether, ceramic

Designation                            (TP Series)

Designation

DK

DF

 

TP300

3.0±0.06

0.0010

 

TP440

4.4±0.09

0.0010

 

TP600

6.0±0.12

0.0010

 

TP615

6.15±0.12

0.0010

 

TP920

9.2±0.18

0.0010

 

TP960

9.6±0.2

0.0011

 

TP1020

10.2±0.2

0.0011

 

TP1100

11.0±0.22

0.0011

 

TP1600

16.0±0.32

0.0015

 

TP2000

20.0±0.4

0.0020

 

TP2200

22.0±0.44

0.0022

 

TP2500

25.0±0.5

0.0025

Layer count:

Single Sided, Double Sided PCB

Copper weight:

1oz (35µm), 2oz (70µm)

Dielectric thickness    (Dielectric thickness    or overall thickness)

0.5mm, 0.8mm, 1.0mm, 1.2mm, 1.5mm, 2.0mm, 3.0mm, 4.0mm, 5.0mm, 6.0mm, 7.0mm, 8.0mm, 10.0mm, 12.0mm

PCB size:

≤150mm X 220mm

Solder mask:

Green, Black, Blue, Yellow, Red etc.

Surface finish:

Bare copper, HASL, ENIG, Immersion silver, Immersion tin, OSP, Pure gold, ENEPIG etc..

 
   
A TP PCB and Applications  

On the screen, you can see a 1.5mm TP high-frequency PCB with OSP (Organic Solderability Preservative) coating. TP high-frequency PCBs are also utilized in applications such as Beidou, missile-borne systems, fuzes, and miniaturized antennas.

 
   
Final Attention  

When it comes to thermal and soldering processes, Wangling TP PCB presents distinct considerations that users should be aware of. Unlike some other PCB materials, Wangling TP PCB cannot endure thermal shock testing at 260°C, and wave soldering proves unsuitable for its unique composition. For effective soldering, relying on a constant - temperature soldering iron for hand soldering is the recommended method. While reflow soldering is generally not the preferred choice for TP laminate, in cases where it’s necessary, it’s essential to cap the temperature at a maximum of 200°C. Prior to attempting reflow soldering, a comprehensive evaluation of the process's feasibility and stability is imperative to safeguard the integrity of the TP material in TP PCB and ensure optimal performance of the final product.

 
   
   
   
Hot Tags:

Wangling TP PCB

Wangling TP Circuit Board

TP-type laminate

Antennas PCB

High-frequency Thermoplastic PCB

 

 

 

 

 
   
 
                                     
       
About Us
     
Products
       
Solutions
    Contact Us
       
     
       
   
 
             
       
Antenna, Mobile Internet
   
Address:
6-11C Shidai Jingyuan, Fuyong, Baoan, Shenzhen, Guangdong, China 518103
       
     
       
   
 
             
       
Wireless Infrastructure
   
Phone:
86-755-27374946
       
     
       
   
 
             
       
Millimeter Wave Radar
   
Email:
info@bicheng-enterprise.com
       
     
       
   
 
                         
Aerospace
     
WeChat:
bichengpcb
       
     
 
         
     
 
                         
Satellite Navigation
     
Teams:
vickyxie0315@outlook.com
       
     
 
         
     
 
                         
Power Amplifier
     
 
       
     
 
         
     
 
       
     
 
         
IoT
     
 
       
     
 
         
     
in fb yt quora

 

Copyright  © Shenzhen Bicheng Electronics Technology Co., Ltd. All rights reserved