Shenzhen Bicheng Electronics Technology Co., Ltd
深圳市碧澄电子科技有限公司
+86-755-27374946
info@bicheng-enterprise.com
WELCOME TO BICHENG

 

 

 

 

Polytetrafluoroethylene ceramic composite dielectric substrate TFA series: TFA294, TFA300, TFA615, TFA1020
 
Product Introduction

The dielectric layer of the Polytetrafluoroethylene ceramic composite dielectric substrate TFA series consists of PTFE resin and ceramics, and is not produced using the traditional method of impregnating glass fiber cloth with resin to make prefabricated sheets. Instead, a new process is employed to create prefabricated sheets, which are then pressed using a special lamination process. This material exhibits outstanding electrical, thermal, and mechanical properties with excellent dielectric constant at the same level, making it an aerospace-grade high-frequency and high-reliability material that can replace similar foreign products.

 

This series of substrates does not contain glass fiber cloth. It utilizes a large amount of uniform special nano-ceramics mixed with resin, eliminating the fiberglass effect during the propagation of electromagnetic waves. It offers excellent frequency stability, with minimal dielectric loss at the same level. The material's X/Y/Z anisotropy is minimized, and it also features a low thermal expansion coefficient equivalent to copper foil and stable dielectric temperature characteristics.

 

The dielectric constant of this series includes four options: 2.94, 3.0, 6.15, and 10.2 for selection. The corresponding part numbers are TFA294, TFA300, TFA615, TFA1020.

The TFA series comes standard with RTF low roughness copper foil, reducing conductor loss while providing excellent peel strength. It can also be paired with rolled copper foil, and the TFA series can be matched with copper-based or aluminum-based materials.

 

TFA294 and TFA300 can be paired with buried 50Ω resistance copper foil to form a resistance film laminate.

 

The circuit boards can be processed using standard PTFE board processing technology, exhibiting excellent mechanical and physical properties suitable for multi-layer, high-layer, and backplane processing. They also demonstrate excellent processability in dense hole and fine line processing.


 

Features

1.Small dielectric constant tolerance, excellent batch-to-batch consistency.

 

2.Lowest dielectric loss at the same level.

 

3.Operating frequency up to 77 GHz, suitable for millimeter-wave and automotive radar applications.

 

4.Maintains excellent frequency stability and phase stability between -55°C and 150°C.

 

5.Excellent radiation resistance; even after irradiation treatment, it retains stable dielectric and physical properties.

 

6.Low outgassing performance; meets the vacuum outgassing requirements for aerospace applications according to standard methods for testing material volatilization under vacuum conditions.

 

7.Outstanding thermal expansion coefficient equivalent to copper foil; ensures the reliability of plated-through holes and dimensional thermal stability.

 

8.Low water absorption; ensures material stability in humid environments.

 

Typical Applications

Aerospace and aviation equipment, space and cabin equipment, aircraft

 

Microwave, antennas, phase-sensitive antennas

 

Warning radar, airborne radar, and various radar systems

 

Phased array antennas, beamforming networks

 

Satellite communication, navigation

 

Power amplifiers

 


 
Data Sheet

Product Technical Parameter

Typical Value

Properties

Test conditions

Unit

TFA294

TFA300

TFA615

TFA1020

Dielectric constant
(typical value)

10GHz

/

2.94

3.00

6.15

10.20

Dielectric constant
(design value)

10GHz

/

2.94

3.00

6.4

10.7

Dielectric
constant tolerance

/

/

±0.04

±0.04

±0.12

±0.20

Loss factor
(typical value)

10GHz

/

0.001

0.001

0.0015

0.0015

20GHz

/

0.001

0.001

0.0017

0.0017

40GHz

/

0.0012

0.0012

/

/

Dielectric constant
temperature coecient

-55 º~150ºC

PPM/

-5

-8

-215

-340

Peel strength

1 OZ RTF
copper foil

N/mm

>1.6

>1.6

>1.6

>1.6

Volumetric
resistivity

Normal

MΩ.cm

≥5×107

≥5×107

≥5×107

≥5×107

Surface resistance

Normal

≥5×107

≥5×107

≥5×107

≥5×107

Electrical strength
(Z-direction)

    5KW500V/s

KV/mm

>35

>32

>30

>30

Breakdown voltage
(XY direction)

    5KW500V/s

KV

>40

>40

>30

>25

Thermal expansion
coecient(X,Y direction)

-55 º~288ºC

ppm/ºC

18, 18

18, 18

16, 16

16, 16

Thermal expansion
coecient (Z-direction)

-55 º~288ºC

ppm/ºC

32

30

29

30

Thermal stress

260, 10s3
times

-

Not stratified

Not stratified

Not stratified

Not stratified

Water absorption

20±2, 24h

%

0.03

0.04

0.06

0.015

Density

Normal
temperature

g/cm3

2.14

2.15

2.5

3.0

Long-term
use temperature

High and low
temperature box

   

-55+260

-55+260

-55+260

-55+260

Thermal
conductivity

Z-direction

W/(M.K)

0.59

0.60

0.80

0.88

Flame retardancy

/

UL-94

V-0

V-0

V-0

V-0

TD

Starting value

   

498

498

503

505

Material
composition

/

    /

PTFEceramics
a very small amount of glass fiber cloth is added
when the dielectric thickness exceeds 1.5 mm

 

 
 
 
 

 

 
About Us
Products
Solutions
Contact Us
 
 
 
Antenna, Mobile Internet
Address:
6-11C Shidai Jingyuan, Fuyong, Baoan, Shenzhen, Guangdong, China 518103
 
 
 
Wireless Infrastructure
Phone:
86-755-27374946
 
 
 
Millimeter Wave Radar
Email:
info@bicheng-enterprise.com
 
 
       
Aerospace
 
WeChat:
bichengpcb
 
 
 
 
 
 
       
Satellite Navigation
 
Skype:
vickyxie0315@outlook.com
 
 
 
 
 
 
       
Power Amplifier
 
 
 
 
 
 
 
 
 
 
 
 
IoT
 
 
 
 
 
 
 
in fb yt quora

 

Copyright  © Shenzhen Bicheng Electronics Technology Co., Ltd. All rights reserved