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Rogers Kappa 438 RF PCB Board 30mil 0.762mm Laminate DK 4.38 with Immersion Gold for Small Cells  

(Printed Circuit Boards are custom-made products. The picture and parameters shown are for reference only.)

 
   
Brief Introduction  

Designed for seamless migration from FR-4, Rogers Kappa 438 PCB offers tailored dielectric constants (Dk) that match FR-4 industry norms, allowing engineers to reuse over 80% of existing layouts while achieving significant electrical performance upgradesreducing signal loss by 40% at 2.4 GHz. This makesKappa 438 PCB ideal for applications requiring balanced cost and high-frequency performance, such as 5G CPEs, industrial sensors, and consumer electronics.

 

The hydrocarbon-ceramic composite structure maintains the processing simplicity of FR-4 (e.g., standard dry film lamination, through-hole plating) while addressing its limitations in EMI suppression and impedance control. By combining FR-4s manufacturability with microwave-grade performance, Kappa 438 laminate shortens development cycles for designers and lowers production costs for manufacturers without compromising reliability or compliance.

 
   
Features  

1. Glass reinforced hydrocarbon thermoset platform

2. Dk of 4.38 is tailored to FR-4 industry standard norms

3. Tighter Dk and thickness tolerance than FR-4

4. Low Z Axis CTE of 42 ppm/°C

5. High Tg of > 280°C TMA

6. Meets UL 94-V0 requirements

 
   
Benefits  

1. Ease of PCB manufacturing and assembly in Line with FR-4

2. Design Dk enables ease of converting existing FR-4 designs needing better electrical performance

3. Consistent circuit performance

4. Improved design flexibility and plated through-hole reliability

5. Automated assembly compatible

 
   
 
   
Typical Applications:  

1. Carrier Grade WiFi/Licensed Assisted Access (LAA)

2. Small Cell and Distributed Antenna Systems (DAS)

3. Vehicle to Vehicle/Vehicle to Infrastructure Communications (V2X)

4. Internet of Things (IoT)

Segments: Smart Home and Wireless Meters

 
   
 
   
 
   
Our PCB Capability (Kappa 438)  

PCB Capability (Kappa 438)

PCB Material:

Glass Reinforced Hydrocarbon Ceramic

Designation:

Kappa 438

Dielectric constant:

4.38 at 2.5GHz

Layer count:

Single Layer, Double Layer, Multilayer, Hybrid PCB

Copper weight:

1oz (35 µm), 2oz (70µm)

PCB thickness:

10mil (0.254mm), 20mil (0.508mm), 30mil (0.762mm), 40mil (1.016mm),  60mil (1.524mm)

PCB size:

≤400mm X 500mm

Solder mask:

Green, Black, Blue, Yellow, Red etc.

Surface finish:

Bare copper, HASL, ENIG, Immersoin silver, Immersion tin, OSP, ENEPIG, Pure gold etc..

 
   
Data Sheet of Kappa 438 Laminate  

Property

Typical Value Kappa 438

Direction

Units

Condition

Test Method

Dielectric Constant, er Design

4.38

Z

-

2.5 GHz

Differential Phase Length Method

Dissipation Factor tan, d

0.005

Z

-

10 GHz/23°C

IPC-TM-650 2.5.5.5

Thermal Coefficient of Dielectric Constant e

-21

-

ppm/°C

10 GHz (-50 to 150°C)

Modified IPC-TM-650 2.5.5.5

Volume Resistivity

2.9 x 109

-

MΩ•cm

COND A

IPC-TM-650 2.5.17.1

Surface Resistivity

6.2 x 107

-

MΩ

COND A

IPC-TM-650 2.5.17.1

Electrical Strength

675

Z

V/mil

-

IPC-TM-650 2.5.6.2

Tensile Strength

16   12

MD CMD

kpsi

-

ASTM D3039/D3039-14

Flexural Strength

25  19

MD CMD

kpsi

-

IPC-TM-650 2.4.4

Dimensional Stability

 -0.48-0.59

MD CMD

mm/m

-

IPC-TM-650 2.4.39a

Coefficient of Thermal Expansion

13

X

ppm/°C

-55 to 288°C

IPC-TM-650 2.4.41

16

Y

42

Z

Thermal Conductivity

0.64

Z

W/(m.K)

80°C

ASTM D5470

Time to Delamination (T288)

>60

-

minutes

288°C

IPC-TM-650 2.4.24.1

Tg

>280

-

°C TMA

-

IPC-TM-650 2.4.24.3

Td

414

-

°C

-

IPC-TM-650 2.3.40

Moisture Absorption

0.07

-

%

24/23

IPC-TM-650 2.6.2.1

Young’s Modulus

2264 2098

MD CMD

kpsi

-

ASTM D3039/D3039-14

Flex Modulus

2337 2123

MD CMD

kpsi

-

IPC-TM-650 2.4.4

Bow

0.03

-

%

-

IPC-TM-650 2.4.22C

Twist

0.08

-

%

-

IPC-TM-650 2.4.22C

Copper Peel Strength After Thermal Stress

5.8

-

lbs/in

1 oz (35 µm) foil

IPC-TM-650 2.4.8

Flammability

V-0

-

-

-

UL 94

Specific Gravity

1.99

-

g/cm3

-

ASTM D792

Lead-Free Process Compatible

Yes

-

-

-

 

 

 
   
   

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