Shenzhen Bicheng Electronics Technology Co., Ltd
深圳市碧澄电子科技有限公司
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info@bicheng-enterprise.com
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Low-Cost-FR-4-and-Polyimide-Based-8-Layer-Rigid-Flex-PCB-with-Immersion-Gold-and-50ohm- Impedance-Control  

(Printed Circuit Boards are custom-made products. The picture and parameters shown are for reference only.)

 
   
General description  

This FR-4 and polyimide based rigid - flex PCB is specifically designed for car tracker GPS applications. It features an 8 - layer build - up structure. The rigid part has a thickness of 2.0mm, while the flexible part is 0.24mm thick. The inner layers use half - ounce copper, and the outer layers are made of 1 - ounce copper. In the inner flexible circuit, an impedance - controlled design is adopted to ensure stable electrical performance. For the pads, immersion gold plating is applied, which facilitates subsequent surface - mount technology (SMT) processes. The base laminates of this PCB are sourced from Shengyi and Thinflex. It is manufactured in accordance with IPC 6012 Class 2 standards, using the provided Gerber data to guarantee the accuracy and quality of the production.

 
   
 
   
Basic specifications  

Size of Flex-Rigid PCB

137mm x 178mm=1 PCS

Number of Layers

8

Board Type

Rigid-Flex PCB

Board Thickness

2.0mm -Rigid, 0.24mm - flex

Board Material

FR-4 / Polyimide 3mil

Board Material Supplier

Shengyi / Panasonic

Tg Value of Board Material

 170

PTH Cu thickness

20 µm

Inner Iayer Cu thicknes

18 µm

Surface Cu thickness

35 µm

Coverlay Colour

Yellow coverlay / Green solder mask

Number of Coverlay

2

Thickness of Coverlay

25 µm

Stiffener Material

N/A

Stiffener Thickness

N/A

Type of Silkscreen Ink

IJR-4000 MW300

Supplier of Silkscreen

TAIYO

Color of Silkscreen

White

Number of Silkscreen

1

Peeling test of Coverlay

No peelable

Legend Adhesion

3M 90 No peeling after Min. 3 times test

Surface Finish

Immersion Gold

Thickness of Surface Finish

Au: 0.03µm(Min.); Ni 2-4µm

RoHS Required

Yes

Famability

94-V0

Thermal Shock Test

Pass, -25±125, 1000 cycles.

Thermal Stress

Pass, 300±5,10 seconds, 3 cycles. No delamination, no blistering.

Function

100% Pass electrical test

Workmanship

Compliance with IPC-A-600H & IPC-6013C Class 2

Stack-up

Top Layer

 

Inner layer 1

 

Inner layer 2

 

Inner layer 3

 

Inner layer 4 - inner flexible layer

 

Inner layer 5 - inner flexible layer

 

Inner layer 6

 

Bottom layer

Impedance

Controlled layer

Referece layer

Trace lines

50 ohm±10%

Top Layer

IN1

0.15mm

 

IN4

IN3/IN4

 

 

IN4 (Flex part)

IN5 (Flex part)

 

 

BOT

IN6

 

80 ohm±10%

TOP

IN1

0.16mm/0.16mm

 

IN4

IN3/IN5

0.19mm/0.16mm

 

BOT

IN6

0.16mm/0.16mm

 
   
Applications  

Contact belt of inkjet printer, industrial surveying and mapping instrument, Tablet PC camera soft board

 
   
Our Advantages  
Manufacturing Process  

• Cutting-edge Machinery: The production of rigid-flex PCBs relies on state-of-the-art manufacturing tools to achieve unparalleled precision. This includes high-accuracy drilling systems for creating intricate via holes with minimal deviation and advanced lamination apparatus that ensures seamless bonding between rigid and flexible layers, maintaining structural integrity and dimensional stability.

• Stringent Quality Assurance: Robust quality control protocols are implemented at every production stage. These involve multiple inspection checkpoints, such as thorough visual examinations to detect defects like delamination or misalignments, and comprehensive electrical testing to verify conductivity, impedance compliance, and signal integrity. This meticulous approach guarantees that the final product meets or exceeds industry standards for performance and reliability.

 
   
Material Selection  

• Premium - Quality Materials: Select the highest - quality materials for the rigid and flexible components of the PCB. For the rigid part, high - Tg (glass transition temperature) substrates are employed. These substrates, such as those from Shengyi and ITEQ, offer superior heat resistance, which is crucial for maintaining the integrity of the PCB under high - temperature conditions. As for the flexible part, materials with outstanding flexibility and durability are chosen. Brands like Thinflex and Shengyi provide such materials, ensuring that the flex part can withstand repeated bending and other mechanical stresses.

• Material Harmony: Make sure that the materials used in the rigid and flexible sections are both chemically and mechanically in harmony. This compatibility is essential to avoid problems like delamination in the long run, guaranteeing the long - term stability and reliability of the PCB.

 
   
Flexibility and Versatility  

• Diverse Application Suitability: Our production capabilities enable us to create PCBs tailored to a multitude of industries, such as aerospace, medical devices, and consumer electronics. Take the aerospace industry as an example. Rigid - flex PCBs find their application in flight control systems. Their unique properties allow them to be installed in confined spaces and endure vibrations, making them an ideal choice for such critical systems.

• Mastery of Complex Geometries: We have the proficiency to fabricate PCBs featuring intricate shapes and contours. This expertise opens the door to more innovative and space - saving designs. Consider miniature cameras, where the PCB can be precisely shaped to conform to the device's distinctive form factor, maximizing the utilization of available space.

 
   
Cost-effective Offerings  
Our pricing strategy is structured to offer exceptional value without sacrificing quality. With no mandatory minimum order quantity and budget-friendly prototyping solutions, we cater to businesses of all scales—from small startups to large corporations—ensuring accessibility and flexibility for every project. This approach allows even those with limited resources to leverage our high-quality rigid-flex PCB manufacturing capabilities.  
   
Reliable Delivery  
Timeliness is a cornerstone of our service, as we consistently uphold an on-time delivery rate surpassing 98%.  
   
 
   
   
   
Hot Tags:

FR-4 and Polyimide Based PCB

50ohm Impedance Control PCB

PCB for GPS Applications

High Tg FR-4 PCB

8-Layer Rigid Flex PCB

 

 

 

 

 
   
 
                                     
       
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