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High-Frequency PCB Coatings: Taonic TLY-5, TLY-5-L, TLY-3, and TLY-3FF with HASL, Immersion Gold, OSP, and Tin Finishes  
   
(As PCBs are custom - produced goods, the picture and parameters shown are only intended for reference.)  
   

Hello Everyone,

Today, we’re discussing high-frequency PCBs built on TLY materials.

 

TLY laminates, produced by Taconic, are made with lightweight woven fiberglass, offering superior dimensional stability compared to chopped fiber-reinforced PTFE composites. This enhanced mechanical stability makes them ideal for high-volume manufacturing.

 

With their low dissipation factor, TLY laminates are perfectly suited for automotive radar applications operating at 77 GHz, as well as other millimeter-wave frequency antennas.

 
   
 

 

 

TLY laminates offer the following key advantages:

1. Superior Dimensional Stability:

Supports high-volume manufacturing with consistent results.

 

2. Ultra-Low Dissipation Factor:

A DF of ~0.0009 at 10 GHz minimizes signal loss in low-Dk applications.

 

3. Excellent Moisture Resistance:

Performs reliably in challenging environments, ensuring long-term stability.

 

4. High Copper Peel Strength:

With a peel strength of up to 2.32, it provides robust mechanical integrity.

 

5. Tight DK Tolerance:

A dielectric constant tolerance of +/-0.02 ensures uniformity and consistency across the board.

 
   
 
   

Typical Applications:

Automotive radar

Cellular communications

Satellite communications

Power amplifiers, filters, and couplers

LNBs, LNAs, and LNCs

Aerospace and avionics

Phased array antennas

 

The TLY family consists of 6 members. We currently stock TLY-5, while other variants are available for purchase based on client requirements.

 
   
Our PCB Capability (TLY-5)  

PCB Capability (TLY-5)

PCB Material:

Lightweight Woven Fiberglass

Designation:

TLY-5

Dielectric Constant:

2.2

Dissipation Factor

0.0009 10GHz

Layer Count:

Double Sided PCB, Multilayer PCB, Hybrid PCB

Copper Weight:

1oz (35µm), 2oz (70µm)

Laminate Thickness:

10mil (0.254mm), 20mil (0.508mm), 30mil (0.762mm), 60mil (1.524mm)

PCB Size:

≤400mm X 500mm

Solder Mask:

Green, Black, Blue, Yellow, Red etc.

Surface Finish:

Bare copper, HASL, ENIG, Immersion silver, Immersion tin, OSP, Pure gold plated etc..

 
   

At Bicheng, we provide comprehensive services, including prototype development, small-batch production, and mass manufacturing.

 

Should you have any inquiries, feel free to reach out to us.

 

Thank you for reading!

 
   

Appendix: Typical Values of TLY

 

 

TLY TYPICAL VALUES

Property

Test Method

Unit

Value

Unit

Value

DK at 10 GHz

IPC-650 2.5.5.5

 

2.2

 

2.2

Df at 10 GHz

IPC-650 2.5.5.5

 

0.0009

 

0.0009

Moisture Absorption

IPC-650 2.6.2.1

%

0.02

%

0.02

Dielectric Breakdown

IPC-650 2.5.6

kV

>45

kV

>45

Dielectric Strength

ASTM D 149

V/mil

2,693

V/mil

106,023

Volume Resistivity

IPC-650 2.5.17.1(after elevated temp.)

Mohms/cm

1010

Mohms/cm

1010

Volume Resistivity

IPC-650 2.5.17.1(after humidity)

Mohms/cm

1010

Mohms/cm

109

Surface Resistivity

IPC-650 2.5.17.1(after elevated temp.)

Mohms

108

Mohms

108

Surface Resistivity

IPC-650 2.5.17.1(after humidity)

Mohms

108

Mohms

108

Flex Strength(MD)

IPC-650 2.4.4

psi

14,057

N/mm2

96.91

Flex Strength(CD)

IPC-650 2.4.4

psi

12,955

N/mm2

89.32

Peel Stength(½ oz.ed copper)

IPC-650 2.4.8

Ibs./inch

11

N/mm

1.96

Peel Stength(1 oz.CL1 copper)

IPC-650 2.4.8

Ibs./inch

16

N/mm

2.86

Peel Stength(1 oz..CV1 copper)

IPC-650 2.4.8

Ibs./inch

17

N/mm

3.04

Peel Stength

IPC-650 2.4.8(after elevated temp.)

Ibs./inch

13

N/mm

2.32

Young's Modulus(MD)

ASTM D 3039/IPC-650 2.4.19

psi

1.4 x 106

N/mm2

9.65 x 103

Poisson's Ratio(MD)

ASTM D 3039/IPC-650 2.4.19

 

0.21

 

0.21

Thermal Conductivity

ASTM F 433

W/M*K

0.22

W/M*K

0.22

Dimensional Stability(MD,10mil)

IPC-650 2.4.39(avg.after bake&thermal stress)

mils/inch

-0.038

 

-0.038

Dimensional Stability(CD,10mil)

IPC-650 2.4.39(avg.after bake&thermal stress)

mils/inch

-0.031

 

-0.031

Density(Specific Gravity)

ASTM D 792

g/cm3

2.19

g/cm3

2.19

CTE(X axis)(25-260)

ASTM D 3386(TMA)

ppm/

26

ppm/

26

CTE(Y axis)(25-260)

ASTM D 3386(TMA)

ppm/

15

ppm/

15

CTE(Z axis)(25-260)

ASTM D 3386(TMA)

ppm/

217

ppm/

217

NASA Outgassing(% TML)

 

 

0.01

 

0.01

NASA Outgassing(% CVCM)

 

 

0.01

 

0.01

NASA Outgassing(% WVR)

 

 

0.00

 

0.00

UL-94 Flammability Rating

UL-94

 

V-0

 

V-0

 

 

 

 

 
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