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10mil-0.254mm-RF-Hybrid-High-Frequency-6-Layer-PCB-Top-Notch-Constructed-with-Rogers-RO4350B-and-FR-4-Featuring-Blind-Via  
   
(As PCBs are custom - produced goods, the picture and parameters shown are only intended for reference.)  
   

Hello, everyone!

Warm greetings to you all.

 

Today, we're diving into the world of 6 - layer hybrid PCBs constructed using RO4350B and FR - 4 materials. Let's start by taking a look at the first one.

 
   
 
   

This PCB is designed for radar antenna applications, featuring a hybrid construction with RO4350B cores on both the top and bottom sides. Plated through-holes (PTH) ensure reliable interlayer connections across all layers. Based on the stack-up design, each dielectric layer exceeds 0.2mm in thickness, contributing to an overall PCB thickness of 1.9mm. The pads and holes are coated with immersion gold for enhanced durability and performance. Manufactured in compliance with IPC 6012 Class 2 standards, the boards are produced using provided Gerber files. For shipping convenience, the PCBs are packed in sets of 25 panels per shipment.

 
 
   

Let’s see second one.

 
 
   

This design is more intricate compared to the previous version. While it retains the 10mil RO4350B core, the key distinction lies in the incorporation of three distinct types of blind vias. The detailed specifications are outlined below:

 
   

Base material: RO4350B 10mil + FR4

 

Layer count: 6 layers

 

Type: Blind via L1-L2, L1-L3, L1-L4

 

 

Format: 82mm x 95mm = 1 type = 1 piece

 

 

Surface finish: Immersion gold

 

 

Copper weight: Outer layer 35 μm/ Inner layer 35 μm

 

 

Solder mask / Legend: No

 

 

Final PCB height: 1.4 mm

 

 

Standard: IPC 6012 Class 2

 

 

Packing: 20 panels are packed for shipment.

 

 

Lead time: 20 working days

 

 

Shelf life: 6 months

 

 

 
A comparable product features inner layers constructed with half-ounce copper, resulting in a finished PCB thickness of 1.0mm. Below are the detailed stack-up and microsection analysis.  
 
   
 
   
RO4350B hybrid PCBs offer numerous benefits  

1) Signal integrity performance improved over the stack-ups with all FR4 board;

2) Cost reduced over stack-ups with all low loss material;

3) Engineering design prevents problems from occurring in pre-production;

4) ISO9000, ISO14001, IATF16949, UL Certified factory

5) IPC Class 2 / IPC Class 3;

 
   

Applications

 

These products have a diverse range of applications, which are as follows: radar data acquisition converters, microstrip antennas, tower - mounted boosters, modular oscilloscopes, attenuators, 5G antennas, and so on.

 

Thank you for taking the time to read this. If you have any inquiries regarding RF PCBs, please feel free to contact us.

 
   

Appendix: PCB Data Sheet

 

6 Layer Mixed PCB Built On 10mil 0.254mm RO4350B and FR-4 with Blind Via for Digital Radio Antennas

 

 

PCB SIZE

75 x 110mm=1PCS

BOARD TYPE

Multilayer PCB

Number of Layers

6 Layers

Surface Mount Components

YES

Through Hole Components

No

LAYER STACKUP

Copper ------- 35um(1 oz)+plate TOP layer

 

Dielectric RO4350B 0.254mm (10 mil)

 

Copper ------- 35um(1oz)

 

PP+FR4+PP 0.695mm

 

Copper ------ 35um (1oz)

 

FR-4 0.25mm

 

Copper ------ 35um (1oz)

 

PP 0.21mm

 

Copper ------35um (1oz)

 

Dielectric RO4350B 0.254mm (10 mil)

 

Copper ------- 35um(1 oz)+plate BOT layer

TECHNOLOGY

 

Minimum Trace and Space:

4 mil / 5 mil

Minimum / Maximum Holes:

0.3 mm / 2.0 mm

Number of Different Holes:

12

Number of Drill Holes:

167

Number of Milled Slots:

0

Number of Internal Cutouts:

3

Impedance Control:

no

Number of Gold finger:

0

BOARD MATERIAL

 

Glass Epoxy:

RO4350B Tg280, er<3.48, Rogers Corp. FR-4 IT158

Final foil external:

1.5 oz

Final foil internal:

1 oz

Final height of PCB:

1.8 mm ±0.18mm

PLATING AND COATING

 

Surface Finish

Immersion gold

Solder Mask Apply To:

TOP, 12micron Minimum

Solder Mask Color:

Green, PRS-2000GT600D, Taiyo Supplied.

Solder Mask Type:

LPSM

CONTOUR/CUTTING

Routing

MARKING

 

Side of Component Legend

TOP

Colour of Component Legend

White, IJR-4000 MW300, Taiyo brand

Manufacturer Name or Logo:

Marked on the board in a conductor and leged FREE AREA

VIA

Plated through hole(PTH), minimum size 0.3mm. Blind via L1-L2, L3-L6

FLAMIBILITY RATING

UL 94-V0 Approval MIN.

DIMENSION TOLERANCE

 

Outline dimension:  

0.0059"

Board plating:

0.0029"

Drill tolerance:

0.002"

TEST

100% Electrical Test prior shipment

TYPE OF ARTWORK TO BE SUPPLIED

email file, Gerber RS-274-X, PCBDOC etc

SERVICE AREA

Worldwide, Globally.

 

 

 
Hot Tags:

6-Layer Low Dissipation PCB

10 mil Hybird Material PCB

PCB for Modular Oscilloscope

RO4350B and FR-4 Hybrid PCB

0.254mm RF Hybrid Substrate

 

 

 

 

 
   
 
                                     
       
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