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Rogers RT/duroid 6035HTC High Frequency PCB Built on 30mil 0.762mm Substrates

Shipped: 11th-Oct-2023  

Are you ready to take your PCB designs to the next level? Look no further than the revolutionary RT/duroid 6035HTC PCB. We are pleased to introduce our Rogers RT/duroid 6035HTC High Frequency PCB, built on 30mil (0.762mm) substrates. Let's delve into its features and specifications, along with other essential details of this latest PCB shipment.

Substrates Introduction

Rogers RT/duroid 6035HTC is a cutting-edge PCB substrate known for its exceptional properties. It is composed of ceramic filled PTFE composites, which provide remarkable performance benefits. Some key specifications of this substrate include:

DK (Dielectric Constant): With a DK of 3.5 +/- 0.05 at 10 GHz/23°C, the substrate ensures reliable signal transmission and impedance control.

Dissipation Factor: The low dissipation factor of 0.0013 at 10 GHz/23°C contributes to minimal signal loss, making it ideal for high-frequency applications.

Thermal Coefficient of er:?With a thermal coefficient of er of -66 ppm/°C, the substrate exhibits excellent stability over a wide temperature range, ensuring consistent performance.

Moisture Absorption: The substrate has a moisture absorption rate of 0.06%, indicating its resistance to moisture-related issues.

Thermal Conductivity: Its impressive thermal conductivity of 1.44 W/m/K at 80°C enables efficient heat dissipation, contributing to lower operating temperatures.

CTE (Coefficient of Thermal Expansion):?The substrate exhibits a CTE of 19 ppm/°C in the X and Y axes, and 39 ppm/°C in the Z-axis, ensuring dimensional stability under varying thermal conditions.

Substrate Features
RT/duroid 6035HTC substrate boasts several notable features that enhance its performance and reliability:
 

a. High Thermal Conductivity:?The substrate's improved dielectric heat dissipation allows for lower operating temperatures, making it suitable for high-power applications.

 

b. Low Loss Tangent:?With excellent high-frequency performance, this substrate minimizes signal loss and ensures reliable transmission in demanding electronic systems.

 

c. Thermally Stable Low Profile and Reverse Treat Copper Foil: The use of copper foil with thermal stability and a reverse treatment process reduces insertion loss and enhances the overall stability of traces.

 

d. Advanced Filler System:?The substrate incorporates an advanced filler system, resulting in improved drillability and extended tool life compared to circuit materials containing alumina.

 

PCB Stackup and Construction Details:

This?PCB is a 2-layer rigid board constructed as follows:

Copper Layer 1: 35 μm
RT/duroid 6035HTC: 0.762 mm (30 mil)
Copper Layer 2: 35 μm

The construction details of the PCB include specific dimensions, trace and space requirements, hole sizes, and other important specifications. Notable details are as follows:

Board Dimensions: The PCB measures 39.86mm x 43 mm, with a tolerance of +/- 0.15mm.
Minimum Trace/Space: The board requires a minimum trace width of 4 mils and a minimum space of 6 mils.
Minimum Hole Size: The PCB supports a minimum hole size of 0.3mm.
No Blind Vias: The board does not feature blind vias.
Finished Board Thickness: The finished board thickness is 0.8mm.
Finished Cu Weight: The outer layers have a finished copper weight of 1oz (1.4 mils).
Via Plating Thickness: Vias are plated with a thickness of 20 μm.
Surface Finish: The surface finish is Immersion Gold.
Silkscreen and Solder Mask: The board does not have any silkscreen or solder mask on the top or bottom layers.
Via Filling: Vias with a diameter of 0.3mm are filled and capped.
Electrical Testing: 100% electrical testing is performed before shipment to ensure quality and functionality.

 

PCB Statistics

The PCB contains 10 components and a total of 40 pads. It features 26 thru-hole pads and 14 top SMT pads, with no bottom SMT pads. There are 31 vias and 2 nets incorporated into the design.

 

Type of Artwork Supplied and Accepted Standard

The artwork supplied for this PCB is in Gerber RS-274-X format, a widely accepted industry standard for PCB fabrication and manufacturing. The accepted standard for this PCB is IPC-Class-2, ensuring adherence to quality and reliability standards.

Availability and Typical Applications

Our RT/duroid 6035HTC PCBs are available worldwide, making them accessible for various electronic projects. These PCBs?are particularly suitable for high-power applications. Some typical applications include:

High-power RF and microwave amplifiers
Power amplifiers, couplers, filters, combiners, and power dividers

 
 

Parameter

Value

PCB Substrates

Rogers RT/duroid 6035HTC ceramic filled PTFE composites

 

DK of 3.5 +/- 0.05 at 10 GHz/23°C

 

Dissipation factor of 0.0013 at 10 GHz/23°C

 

Thermal Coefficient of er of -66 ppm/°C

 

Moisture Absorption 0.06%

 

Thermal Conductivity of 1.44 W/m/K at 80°C

 

CTE in X-axis of 19 ppm/°C, Y-axis of 19 ppm/°C and Z-axis of 39 ppm/°C

Features

a. High Thermal conductivity

 

Improved dielectric heat dissipation enables lower operating temperatures for high power applications

 

b. Low loss tangent

 

Excellent high frequency performance

 

c. Thermally stable low profile and reverse treat copper foil

 

Lower insertion loss and excellent thermal stability of traces

 

d. Advanced filler system

 

Improved drillability and extended tool life compared to alumina-containing circuit materials

Stackup

2-layer rigid PCB

 

Copper_layer_1 - 35 μm

 

RT/duroid 6035HTC - 0.762 mm (30mil)

 

Copper_layer_2 - 35 μm

Construction details

Board dimensions: 39.86mm x 43 mm=1PCS, +/- 0.15mm

 

Minimum Trace/Space: 4/6 mils

 

Minimum Hole Size: 0.3mm

 

No Blind vias.

 

Finished board thickness: 0.8mm

 

Finished Cu weight: 1oz (1.4 mils) outer layers

 

Via plating thickness: 20 μm

 

Surface finish: Immesion Gold

 

Top Silkscreen: No

 

Bottom Silkscreen: No

 

Top Solder Mask: No

 

Bottom Solder Mask: No

 

0.3mm via filled and capped

 

100% Electrical test used prior to shipment

PCB Statistics

Components: 10

 

Total Pads: 40

 

Thru Hole Pads: 26

 

Top SMT Pads: 14

 

Bottom SMT Pads: 0

 

Vias: 31

 

Nets: 2

Artwork Supplied

Gerber RS-274-X

Accepted standard

IPC-Class-2

Availability

worldwide

Typical Applications

RT/duroid 6035HTC PCBs are an exceptional choice for high power applications. These PCBs have a thermal conductivity of almost 2.4 times the standard RT/duroid 6000 products, and copper foil (ED and reverse treat) with excellent long term thermal stability.

 

High power RF and microwave amplifiers

 

Power amplifiers, couplers, filters, combiners, power dividers

  PCBBACK TO OCTOBER
 

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