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RO4003C High Frequency PCB Built on 32mil 0.813mm Substrate

Shipped: 14th-Oct-2023  

We are thrilled to introduce our RO4003C High Frequency PCB, built on a 32mil (0.813mm) substrate. This advanced high frequency materials, manufactured by Rogers, are woven glass reinforced hydrocarbon/ceramic substrates known for their exceptional electrical performance and stability. With a dielectric constant of DK 3.38 +/- 0.05 at 10GHz and a low dissipation factor, these PCBs enable applications operating at higher frequencies.

Substrates Introduction: Exceptional Material Properties

RO4003C PCBs are composed of woven glass reinforced hydrocarbon/ceramics, offering remarkable characteristics for demanding applications. The key properties include: 1.Dielectric Constant: With a DK of 3.38 +/- 0.05 at 10GHz, RO4003C PCBs exhibit low dielectric tolerance and low loss, making them ideal for broadband applications. 2.Dissipation Factor: The low dissipation factor of 0.0027 at 10GHz ensures excellent electrical performance and stable transmission. 3.Thermal Conductivity: RO4003C PCBs demonstrate a thermal conductivity of 0.71 W/m/°K, facilitating efficient heat dissipation in high-power applications. 4.Coefficient of Thermal Expansion (CTE): The CTE values for RO4003C are X-axis: 11ppm/°C, Y-axis: 14ppm/°C, and Z-axis: 46ppm/°C, ensuring dimensional stability even under extreme temperature variations. 5.High-Temperature Operation: RO4003C PCBs can withstand a wide temperature range from -40℃ to +85℃, making them suitable for various environmental conditions.
Substrate Features and Benefits: Achieving Performance Excellence
RO4003C PCBs offer numerous features and benefits that contribute to their superior performance: 1.Stable Electrical Properties: These substrates exhibit consistent electrical properties across a wide frequency range, enabling controlled impedance transmission lines and repeatable filter designs. 2.Low Coefficient of Dielectric Constant: The low thermal coefficient of the dielectric constant ensures excellent dimensional stability, maintaining signal integrity in demanding applications. 3.Reliable Plated Through Holes: With low Z-axis expansion, RO4003C PCBs ensure reliable plated through holes, enhancing overall reliability. 4.In-Plane Expansion Coefficient: The low in-plane expansion coefficient of RO4003C PCBs remains stable during circuit processing, ensuring consistent performance across various temperatures. 5.Volume Manufacturing Process: RO4003C laminates can be fabricated using standard glass epoxy processes, allowing for cost-effective volume manufacturing. 6.CAF Resistance: These PCBs are resistant to Conductive Anodic Filament (CAF) formation, offering enhanced reliability and longevity.
PCB Stackup and Construction Details: Precision and Quality
This RO4003C PCBs are designed as 2-layer rigid boards with the following specifications: Copper Layer Thickness: Both copper layers have a thickness of 35 μm. Core Thickness: The Rogers 4003C core measures 0.813 mm (32mil), providing structural stability. Board Dimensions: The board dimensions are precisely 161.5mm x 163mm, with a tolerance of +/- 0.15mm. Minimum Trace/Space and Hole Size: The PCBs support fine trace/space requirements of 4/5 mils and a minimum hole size of 0.5mm. Surface Finish and Solder Mask: The surface finish is Immersion Gold, while the solder mask is Green on the top side and absent on the bottom side. Silkscreen: The top silkscreen is in White color, providing clear component labeling. Via Plating and Electrical Testing: Via plating thickness is 20 μm, and prior to shipment, every board undergoes a 100% electrical test to ensure quality.
PCB Statistics and Quality Standards: Precision Engineering
These RO4003C PCBs exhibit precision and reliability, as indicated by the following statistics: Components and Pads: There are 47 components with a total of 173 pads, including 92 through-hole pads and 81 surface-mount technology (SMT) pads on the top side. Vias and Nets: The PCB features 151 vias and has 5 nets, providing connectivity for complex circuitry. Artwork and Quality Standard: The supplied artwork is in Gerber RS-274-X format, and the PCBs meet the IPC-Class-2 quality standard, ensuring high manufacturing standards.
Typical Applications: Advancing Technological Frontiers
 
RO4003C PCBs find applications in various cutting-edge technologies, including: Cellular Base Station Antennas and Power Amplifiers: These PCBs enable efficient wireless communication systems in cellular infrastructure. RF Identification Tags: RO4003C substrates contribute to the development of precise and reliable RF identification tags used in diverse industries. Automotive Radar and Sensors: High quality RO4003C PCBs are utilized in automotive radar systems and sensors, ensuring accurate detection and reliable performance. LNB's for Direct Broadcast Satellites: These PCBs play a crucial role in the production of low-noise block down converters used in direct broadcast satellite systems, ensuring optimal signal reception.
 

Parameter

Value

PCB Substrates

Material

Rogers RO4003C woven glass reinforced hydrocarbon/ceramics

Dielectric Constant

DK 3.38 +/- 0.05 at 10GHz

Dissipation Factor

0.0027 at 10GHz

Thermal Conductivity

0.71 W/m/°K

CTE

X: 11ppm/°C, Y: 14ppm/°C, Z: 46ppm/°C

Tg

>280 °C

- Operating Temperature

-40℃?to +85℃

Features and Benefits

- Low dielectric tolerance

- Excellent electrical performance

- Applications with higher operating frequencies

- Stable electrical properties vs. frequency

- Controlled impedance transmission lines

- Repeatable design of filters

- Low thermal coefficient of dielectric constant

- Excellent dimensional stability

- Low Z-axis expansion

- Reliable plated through holes

- Low in-plane expansion coefficient

- Remains stable over an entire range of circuit processing temperatures

- Volume manufacturing process

- CAF resistant

Stackup

Type

2-layer rigid PCB

- Copper Layer 1 Thickness

35 μm

- Rogers 4003C Core Thickness

0.813 mm (32mil)

- Copper Layer 2 Thickness

35 μm

PCB Construction Details

- Board Dimensions

161.5mm x 163mm (2 Types=2PCS, +/- 0.15mm)

- Minimum Trace/Space

4/5 mils

- Minimum Hole Size

0.5mm

- Blind Vias

No

- Finished Board Thickness

0.9mm

- Finished Cu Weight

1oz (1.4 mils) outer layers

- Via Plating Thickness

20 μm

- Surface Finish

Immersion Gold

- Top Silkscreen

White

- Bottom Silkscreen

No

- Top Solder Mask

Green

- Bottom Solder Mask

No

- Via Filled and Capped

0.5mm via filled and capped

- Electrical Test

100% Electrical test used prior to shipment

PCB Statistics

Components

47

Total Pads

173

Thru Hole Pads

92

Top SMT Pads

81

Bottom SMT Pads

0

Vias

151

Nets

5

Type of Artwork Supplied

Gerber RS-274-X

Quality Standard

IPC-Class-2

Availability

Worldwide

Typical Applications

- Cellular Base Station Antennas and Power Amplifiers

- RF Identification Tags

- Automotive Radar and Sensors

- LNB's for Direct Broadcast Satellites

 
 
 
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