Shenzhen Bicheng Electronics Technology Co., Ltd
深圳市碧澄电子科技有限公司
+86-755-27374946
info@bicheng-enterprise.com
WELCOME TO BICHENG

 

 

 

 

Kappa 438 High Frequency PCB?Built on 20mil 0.508mm Laminates with Double Sided Copper Layer and Gold


Shipped: 16th-Sep-2023  

Experience the cutting-edge technology of Kappa 438 PCB Material, featuring glass reinforced hydrocarbon ceramic composites that revolutionize electronic design. Engineered to meet the demands of modern technology, Kappa 438 offers exceptional performance and reliability for a wide range of applications.

With a dielectric constant (Dk) of 4.38 at 2.5 GHz and a dissipation factor of 0.005 at 10 GHz/23°C, Kappa 438 ensures superior electrical characteristics and efficient signal transmission. Its thermal coefficient of Dk of -21 ppm/°C allows for consistent performance in extreme temperature ranges from -50°C to 150°C, while its -40℃ to +85℃ operation ensures reliability even in challenging environments.

Features and Benefits:
a. Glass Reinforced Hydrocarbon Thermoset Platform: Kappa 438 provides the ease of PCB manufacturing and assembly, aligning with the industry-standard FR-4 process. This enables a seamless integration into existing production workflows, ensuring a smooth transition.

b. Dk Tailored to FR-4 Industry Standard Norms: With a Dk value of 4.38, Kappa 438 offers compatibility with FR-4 designs, making it an ideal choice when upgraded electrical performance is required. Experience enhanced performance without the need for significant design changes.

c. Tighter Dk and Thickness Tolerance than FR-4: Kappa 438 guarantees consistent circuit performance with tighter Dk and thickness tolerances compared to FR-4 materials. This ensures reliable and predictable electrical characteristics, allowing for precise control over signal integrity.

d. Low Z Axis CTE and High Tg: Kappa 438 provides improved design flexibility with its low Z Axis coefficient of thermal expansion (CTE) and high glass transition temperature (Tg). This enhances the reliability of plated-through holes (PTH) and ensures compatibility with automated assembly processes.

e. Flame Retardant Laminate: Safety is paramount, and Kappa 438 meets UL 94 V-0 standards, offering exceptional flame retardancy. This provides an additional layer of protection to your electronic designs.

This?Kappa 438 PCB is designed for a 2-layer rigid PCB stackup configuration. It consists of a 35 μm copper_layer_1, followed by the Rogers Core Kappa 438 with a thickness of 0.508 mm (20mil), and finally a 35 μm copper_layer_2. This stackup design ensures optimal performance and reliability for your circuit designs.

Construction Details:
Board dimensions: 185.33mm x 170.15mm (± 0.15mm)
Minimum Trace/Space: 7/7 mils, allowing for intricate and precise circuit layouts.
Minimum Hole Size: 0.50mm, facilitating versatile component mounting.
No blind vias, ensuring simplicity in design and manufacturing.
Finished board thickness: 0.6mm, providing a compact and lightweight solution for space-constrained applications.
Finished Cu weight: 1 oz (1.4 mils) outer layers, ensuring excellent conductivity.
Via plating thickness: 20 μm, guaranteeing reliable electrical connections.
Surface finish: Immersion Gold, offering a corrosion-resistant and solderable surface.
Top Silkscreen: No, providing a clean and minimalistic appearance.
Bottom Silkscreen: No, maintaining a sleek and professional look.
Each PCB undergoes a comprehensive 100% electrical test prior to shipment, ensuring optimal performance and reliability.

 

PCB Statistics:
Components: 34
Total Pads: 88
Thru Hole Pads: 56
Top SMT Pads: 32
Bottom SMT Pads: 0
Vias: 61
Nets: 5

The Kappa 438 PCB supports Gerber RS-274-X artwork and adheres to the IPC-Class-2 quality standard, ensuring reliable performance and compliance with industry standards. It is available worldwide, allowing customers across the globe to access its advanced features and benefits.

 

Some Typical Applications:
Carrier Grade WiFi/Licensed Assisted Access (LAA): Enable high-speed and reliable wireless connectivity in demanding environments.
Small Cell and Distributed Antenna Systems (DAS): Deliver enhanced cellular network coverage and capacity for optimized communication.
Vehicle to Vehicle/Vehicle to Infrastructure Communications (V2X): Facilitate secure and efficient communication between vehicles and infrastructure for improved road safety and traffic management.
Internet of Things (IoT) Segments: Smart Home and Wireless Meters: Enable seamless connectivity and data exchange in IoT devices, enhancing automation and efficiency in various industries.

 

For any technical inquiries or further information, please contact us?at sales@bicheng-enterprise.com. Our dedicated team is ready to provide exceptional support and assist you in choosing the right solution for your specific requirements.

 

Item

Value

PCB Material

Kappa 438 PCB Material

Glass Reinforced Hydrocarbon Ceramic Composites

Dielectric Constant (Dk) at 2.5 GHz: 4.38

Dissipation Factor at 10 GHz/23°C: 0.005

Thermal Coefficient of Dk: -21 ppm/°C during -50°C to 150°C

-40°C to +85°C operation

Features/Benefits

a. Glass Reinforced Hydrocarbon Thermoset Platform

- Ease of PCB Manufacturing and Assembly in line with FR-4

b. Dk Tailored to FR-4 Industry Standard Norms

- 4.38 Dk for Ease of Transition when Upgraded Electrical Performance is Needed over FR-4

c. Tighter Dk and Thickness Tolerance than FR-4

- Consistent Circuit Performance

d. Low Z Axis CTE and High Tg

- Improved Design Flexibility, PTH Reliability

- Automated Assembly Compatible

e. Flame Retardant Laminate

- UL 94 V-0

Stackup

2-layer rigid PCB

Copper_layer_1: 35 μm

Rogers Core Kappa 438: 0.508 mm (20 mil)

Copper_layer_2: 35 μm

Construction Details

Board Dimensions: 185.33 mm x 170.15 mm (20 PCS), +/- 0.15 mm

Minimum Trace/Space: 7/7 mils

Minimum Hole Size: 0.50 mm

No Blind Vias

Finished Board Thickness: 0.6 mm

Finished Cu Weight: 1 oz (1.4 mils) outer layers

Via Plating Thickness: 20 μm

Surface Finish: Immersion Gold

Top Silkscreen: No

Bottom Silkscreen: No

Top Solder Mask: No

Bottom Solder Mask: No

100% Electrical Test Used Prior to Shipment

PCB Statistics

Components: 34

Total Pads: 88

Thru Hole Pads: 56

Top SMT Pads: 32

Bottom SMT Pads: 0

Vias: 61

Nets: 5

Type of Artwork Supplied

Gerber RS-274-X

Accepted Standard

IPC-Class-2

Availability

Worldwide

Some Typical Applications

- Carrier Grade WiFi/Licensed Assisted Access (LAA)

- Small Cell and Distributed Antenna Systems (DAS)

- Vehicle to Vehicle/Vehicle to Infrastructure Communications (V2X)

- Internet of Things (IoT) Segments: Smart Home and Wireless Meters

 
  PCBBACK TO SEPTEMBER
 

Copyright  © Shenzhen Bicheng Electronics Technology Co., Ltd. All rights reserved

Tags Printed Circuit Board, High Frequency PCB, RF PCB, Microwave PCB, Rogers PCB, Rogers RO3003, RO3010, RO3006, RO3035, RO3203, RO3210, Rogers RO4003C, RO4350B, RO4360G2, RO4730G3, RO4533, RO4534, RO4535, RO4835, RT/duroid 5880, RT/duroid 5870, RT/duroid 6002, RT/duroid 6010, RT/duroid 6035HTC, Rogers TMM3, TMM4, TMM6, TMM10, TMM10i, TMM13i, Rogers Kappa438, Taconic PCB, TLF-35, RF-35TC, RF-60A, RF-60TC, RF-35A2, RF-35, RF-45, RF-10, TRF-45, TLX-0, TLX-9, TLX-8, TLX-7, TLX-6, TLY-3, TLY-5, TLY-5Z, , PTFE PCB, F4B RF PCB, AD250C, AD255C, AD300D, AD350A, AD450, AD600, AD1000, TC350, TC600, DiClad 880, DiClad 870, DiClad 527, IsoClad 917