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Rogers RO4003C Multilayer PCB 4-Layer 4.8mm Thick Rogers 4003C High Frequency Printed Circuit Board

Printed Circuit Boards are custom-made products; the images and specifications provided are for reference only.

Introduction

    The RO4003C Multilayer PCB is a groundbreaking circuit board that combines the electrical performance of PTFE/woven glass with the manufacturability of epoxy/glass. Developed by Rogers Corporation, a leading name in advanced materials for high-frequency electronic applications, the RO4003C material offers exceptional performance at competitive prices.

    RO4003C PCB 板材外观
    Picture 1: RO4003C PCB Standard Laminate

    The RO4003C Advantage

    The Rogers RO4003C High Frequency PCB material exhibits low dielectric loss, making it an excellent choice for applications with higher operating frequencies where conventional laminates fall short. Featuring a proprietary woven glass reinforced hydrocarbon/ceramic composition, Rogers RO4003C provides an unmatched combination of dielectric properties and manufacturing ease. This enables designers to achieve superior high-frequency performance while benefiting from the cost-efficiency of standard epoxy/glass processes.

    RO4003C 图2
    Picture 2: 图片注释

    Features of RO4003C

    RO4003C substrate possesses several key features that ensure excellent performance in high-frequency applications:

    1. The dielectric constant of RO4003C is precisely controlled at 3.38 +/-0.05 at 10GHz, ensuring stable electrical characteristics.
    2. With a low dissipation factor of 0.0027 at 10GHz, RO4003C minimizes energy loss, ensuring efficient signal propagation.
    3. RO4003C exhibits a thermal conductivity of 0.71 W/m/°K, dissipating heat effectively and maintaining circuit reliability.
    4. The thermal coefficient of dielectric constant ranges from -50°C to 150°C, with a value of +40 ppm/°C. This feature ensures consistent electrical performance over a wide temperature range.
    5. RO4003C has a CTE (Coefficient of Thermal Expansion) matched to copper, ensuring dimensional stability and reliability in harsh thermal environments. The X-axis CTE is 11ppm/°C, while the Y-axis is 14ppm/°C.
    6. The low Z-axis coefficient of thermal expansion, measured at 46 ppm/°C, reduces stress on the board and increases its longevity.

    PCB Stackup and Specifications

    The RO4003C PCB is designed as a 4-layer Multilayer PCB with the following stackup:

    Scrollable PCB Table
    Click to expand/collapse the table
    PCB SIZE 84 x 78mm=1PCS
    BOARD TYPE RF PCB, Microwave PCB
    Number of Layers Double sided PCB
    Surface Mount Components YES
    Through Hole Components YES
    LAYER STACKUP copper ------- 35um(1oz)+PLATE
    RO4003C 60mil
    copper ------- 35um(1oz)+PLATE
    TECHNOLOGY
    Minimum Trace and Space: 10mil/12mil
    Minimum / Maximum Holes: 0.3/2.3mm
    Number of Different Holes: 4
    Number of Drill Holes: 155
    Number of Milled Slots: 0
    Number of Internal Cutouts: 0
    Impedance Control NO
    BOARD MATERIAL
    Glass Epoxy: RO4003C 60mil, Tg 288℃
    Final foil external: 1.5oz
    Final foil internal: 0oz
    Final height of PCB: 1.6mm ±0.16
    PLATING AND COATING
    Surface Finish Electroless nickel over Immersion Gold (ENIG)( 2 µ" over 100 µ" nickel)
    Solder Mask Apply To: no Solder mask reqruied
    Solder Mask Color: no solder mask required
    Solder Mask Type: no solder mask reqruied
    CONTOUR/CUTTING Routing
    MARKING
    Side of Component Legend no silkscreen required
    Colour of Component Legend no silkscreen required
    Manufacturer Name or Logo: no silkscreen required
    VIA Plated Through Hole(PTH)
    FLAMIBILITY RATING N/A
    DIMENSION TOLERANCE
    Outline dimension: 0.0059" (0.15mm)
    Board plating: 0.0030" (0.076mm)
    Drill tolerance: 0.002" (0.05mm)
    TEST 100% Electrical Test prior shipment
    TYPE OF ARTWORK TO BE SUPPLIED email file, Gerber RS-274-X, PCBDOC etc
    SERVICE AREA Worldwide, Globally.

    PCB Statistics

    The PCB statistics pertain to a 4-layer board with a 4.8mm thickness, fabricated using Rogers 4003C laminate material.

    Scrollable PCB Table
    Click to expand/collapse the table
    RO4003C Typical Value
    Property RO4003C Direction Units Condition Test Method
    Dielectric Constant,εProcess 3.38±0.05 Z 10 GHz/23℃ IPC-TM-650 2.5.5.5 Clamped Stripline
    Dielectric Constant,εDesign 3.55 Z 8 to 40 GHz Differential Phase Length Method
    Dissipation Factortan,δ 0.0027
    0.0021
    Z 10 GHz/23℃
    2.5 GHz/23℃
    IPC-TM-650 2.5.5.5
    Thermal Coefficient of ε +40 Z ppm/℃ -50℃to 150℃ IPC-TM-650 2.5.5.5
    Volume Resistivity 1.7 x 1010 MΩ.cm COND A IPC-TM-650 2.5.17.1
    Surface Resistivity 4.2 x 109 COND A IPC-TM-650 2.5.17.1
    Electrical Strength 31.2(780) Z Kv/mm(v/mil) 0.51mm(0.020") IPC-TM-650 2.5.6.2
    Tensile Modulus 19,650(2,850)
    19,450(2,821)
    X
    Y
    MPa(ksi) RT ASTM D 638
    Tensile Strength 139(20.2)
    100(14.5)
    X
    Y
    MPa(ksi) RT ASTM D 638
    Flexural Strength 276
    (40)
    MPa
    (kpsi)
    IPC-TM-650 2.4.4
    Dimensional Stability <0.3 X,Y mm/m
    (mil/inch)
    after etch+E2/150℃ IPC-TM-650 2.4.39A
    Coefficient of Thermal Expansion 11
    14
    46
    X
    Y
    Z
    ppm/℃ -55℃to288℃ IPC-TM-650 2.4.41
    Tg >280 ℃ TMA A IPC-TM-650 2.4.24.3
    Td 425 ℃ TGA ASTM D 3850
    Thermal Conductivity 0.71 W/M/oK 80℃ ASTM C518
    Moisture Absorption 0.06 % 48hrs immersion 0.060"
    sample Temperature 50℃" ASTM D 570
    Density 1.79 gm/cm3 23℃ ASTM D 792
    Copper Peel Stength 1.05
    (6.0)
    N/mm
    (pli)
    after solder float 1 oz.
    EDC Foil
    IPC-TM-650 2.4.8
    Flammability N/A UL 94
    Lead-free Process Compatible Yes

    Application

    Due to its excellent high-frequency performance and stable electrical properties, RO4003C PCBs are widely used in the following fields:

    RO4003C PCB Application Scenarios
    Picture 3: Application of RO4003C PCB in Communication Equipment
    • Wireless communication base stations and antenna systems
    • Satellite communication and radar equipment
    • RF/microwave components and modules
    • High-frequency testing and measurement equipment
    • Aerospace and military electronic systems
    • High-speed digital circuits and signal processing

    Conclusion

      In conclusion, the RO4003C multilayer circuit boards combines superior electrical performance with low-cost circuit fabrication. With its exceptional dielectric properties, thermal stability, and controlled impedance characteristics, it is the ideal choice for high-frequency applications where performance and reliability are critical. Whether it's commercial avionics, advanced radar systems, or next-generation wireless communications, the Rogers 4003C PCB offers the reliability and performance needed to drive innovation in the modern electronics industry.